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Chapter 3 - Connecting and Installing Your Impulse

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Impulse PCW-5181 user manual This page intentionally left blank

Contents

Industrial Devices Corporation PCW-5181Page Revision History VersionPage Table of Contents END of Manual Feature Function Impulse Overview This page intentionally left blank Shipping Contents This page intentionally left blank Connecting and Installing Your Impulse Typical Impulse Applications Read This Page Before Your Begin Connecting a Motor to the Impulse Connecting an IDC MotorConnecting a Non-IDC Motor Serial Communication Connections Making RS-232/RS-485 ConnectionsSS-RS232 Daisy-Chaining Impulse Drives Multi-Dropping with RS-485Rules for Daisy Chain Operation PC/Host RS-232C Device Troubleshooting RS-232C Communication Problems Jumpers Pin D Connecting an IDC Keypad Using a Keypad with Impulse RS232CUsing a Keypad with Impulse RS485 FP100 Keypad Connecting AC Power LED Diagnostic IndicationsDiagnostic LED Indications LED Signal Connecting Inputs and Outputs Application Notes Environmental and Installation Requirements Mounting the Impulse DriveMounting Arrangements Impulse Dimensions Impulse with DIN-rail Mounting Bracket P/N PCS-5111Impulse with Screw-type Mounting Bracket P/N PCS-5110 Installation of Bracket DIN Rail Bracket Shown InstallationInserting and Removing Mounting Brackets from the Impulse Removal Impulse DIN-Rail Mounting Mounting the Impulse on the DIN-RailRemoval of Impulse from the DIN-Rail Mounting This page intentionally left blank Configuring Impulse with Application Developer Installing Application Developer on Windows 95/98/2000/ME/NT Using Application Developer Upload Project Launch Now Open an Existing Project Using the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Fine-Tuning Your Application Axis SetupToolbar Buttons Motor See Appendix C to Edit a Motor Mechanics Command Command Signal ConfigurationJog Input Configuration Numeric Precision Adjusting X-Smoothness #1, #2, #3 Smoothness Xtreme SmoothingSmoothness #1 Smoothness #2 Smoothness #3 Advanced Advanced Tuning Current Reduction ModeAnti-Resonance Profiling Setup Descriptions Input DescriptionsStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer Setup Menu File MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Configuring Impulse with an IDC Keypad Keypad FeaturesIntroduction to the FP100 Impulse Keypad Keypad Hardware Features Adjusting ContrastDIP Switch Settings Remote-Mounting the Keypad Functions of the FP100 Keypad Keys Keys F1-F2-F3RUN Menu Keys Keys Keypad Menu Structure Menu OptionsFP100 Main Menu and Sub-Menus JOG F3 Apply Power to the Keypad General Rules for Using the Keypad RUN Using the RUN Menus Edit Using the Edit Menus File Menu File OptionsOpening a Project File Saving a Project File Using the Setup Sub-Menus for Configuring Your System Sub-Menu Setup Parameter Description of Setup ParameterRenaming an Open Project File Requires Open File Help Using the Help Menu Copy Using the Copy Menu DEL Using the DEL Delete menuTo Delete a Project File Parameter Being Configured example Motor Type −−−↑ Motor Type ↓−−− None Configuring Impulse with the Keypad Using the Edit Setup Menus to Configure the ImpulseConfiguring Motor Type Open a File Configuring Motor Direction Configuring Shutdown PolarityTo Probe the Motor Configuring Drive Resolution Configuring Stop RateConfiguring Jog Parameters Drive Resolution 25000 Configuring Mechanical Units User Units Configuring Units Gear RatioUser Units Units Gear Ratio Numerator Motor Tuning Setup X-Smoothness ↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPSL2 ← Configuring Anti-Resonance Gain Configuring Profiling Parameters Configuring Stop Mode Current-Reduction Timeout I-STOP Configuring Idle Mode Current Reduction Parameters Configuring Encoderless Stall-Detection OlsdIdle Mode Tmeout Off Idle Mode %Redct Stall Detection Configuring Inputs Setup←↑ Input #1 ↓→ Configuring Outputs Configuring Input/Output Polarities↑ Output #1 ↓ Move Menus Using Stored Moves Stored-Move ProfilesStored Moves Configuring Stored-Move Profiles Configuring Scan TimeMove Selection Input Scan Time Move Sel Scan Time 0 ms Very Important! Send the File to the Drive Unit Number Impulse Specifications Hardware Reference Remote Mounting Your Keypad Extending the Cable Length to Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting *Template Keypad Mounting Template Impulse I/O Schematics Digital InputsDigital Output Fault Output Single-Ended InstallationDifferential Installation Step, Direction, and Shutdown Inputs RPS-1 Accessory P/N & Description SS-RS232PCS-5004 Pin Connector on Impulse Drive DB25BO Screw Terminal Breakout BoardSS-IO/SS-IO-6 Cables Impulse-Applicable IDC Motors S12 Hybrid Step MotorElectrical Specs S12T Mechanical Specs S12T S21, S22, S23 Hybrid Step Motor Specifications IDC Motor WiringElectrical Specs S21T S21V S22T S22V S23T S23V S22T S22V S23T S32, S33 Hybrid Step Motor Specifications Electrical Specs S32T S33TS32T S33T P21, 22 Hybrid Step Motor Specifications Electrical Specs P21V P22VP21V P22V 31, 32, 33Step Motor Specifications IDC Motor Wiring This page intentionally left blank Troubleshooting the Impulse Troubleshooting TableSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Appendix a Recommended Wiring Practices for IDC Controls Preventing a Ground Loop Appendix a Recommended Wiring Practices Appendix B Impulse Advanced Programming Communications Protocol Reading and Writing Parameter Data Byte Receive Time OutReceive Buffer Overrun Read Queries Write Requests Interpreting the Transmission Status Response01 71 00 00 00 00 72 01 00 00 00 01 User Accessible Parameters Serial Jog Velocity RAM Only Jog Acceleration Rate Description Determines the acceleration rate value in RPS2 Parameters 28h Formulas Serial Port Stored Move Selection RAM Only Formula Commanded Velocity RAM Only Stored Drive Faults Reserved Eeprom Parameter Commanded Position Counter RAM OnlyFormulas N/A Index Formulas N/A Index Parameter Description Eeprom Enable Switch System Status RAM Only Description Determines the operational status of the drive Defaults Unit AddressParameters Formulas Software Shutdown RAM Only Parameter Formula Appendix C Using Non-IDC Motors with the Impulse Motor Wiring Custom or User-Defined Motors Test Speeds 1, 2 Smoothness L1 and L2Dynamic Smoothing Anti -Resonance Faults Index Index Do Not Print This Inserted as Placeholder Industrial Devices Corporation Mail info@idcmotion.com