Connecting and Installing Your Impulse | Impulse PCW-5181 instruction

Chapter 3 - Connecting and Installing Your Impulse

Chapter 3 - Connecting and Installing Your Impulse

The purpose of this chapter is to provide information that will help you connect and install your Impulse drive in its intended application.

The Impulse drive easily interfaces with a PC, PLC, Step & Direction Motion Controller, or IDC keypad. Block diagrams of several Impulse-based applications are shown below.

Typical Impulse Applications

			PC
			or
			Keypad
			Impulse
			RS232C
			or
		961/962	RS485
		961/962
		Indexer
		Single or	Digital Inputs (4)
		Single or	Digital Output (1)
		Multi-Axis	Digital Output (1)
		Multi-Axis	Fault Output
			Fault Output
			Step/Dir/Shutdown
	PC
	or
	PLC
I/O	TX RX
	RS232C
	1 - 7 Stored Moves
		Unit #1	Unit #99
	PC
	or
	PLC
	I/O	RS485
		RS485
		Unit #1	Unit #32
			3-1

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Impulse PCW-5181 user manual Connecting and Installing Your Impulse, Typical Impulse Applications

Contents

PCW-5181 Industrial Devices CorporationPage Version Revision HistoryPage Table of Contents END of Manual Impulse Overview Feature Function This page intentionally left blank Shipping Contents This page intentionally left blank Typical Impulse Applications Connecting and Installing Your Impulse Read This Page Before Your Begin Connecting a Non-IDC Motor Connecting a Motor to the ImpulseConnecting an IDC Motor SS-RS232 Serial Communication ConnectionsMaking RS-232/RS-485 Connections PC/Host RS-232C Device Daisy-Chaining Impulse DrivesMulti-Dropping with RS-485 Rules for Daisy Chain Operation Jumpers Pin D Troubleshooting RS-232C Communication Problems FP100 Keypad Connecting an IDC KeypadUsing a Keypad with Impulse RS232C Using a Keypad with Impulse RS485 Diagnostic LED Indications LED Signal Connecting AC PowerLED Diagnostic Indications Application Notes Connecting Inputs and Outputs Mounting Arrangements Environmental and Installation RequirementsMounting the Impulse Drive Impulse with Screw-type Mounting Bracket P/N PCS-5110 Impulse DimensionsImpulse with DIN-rail Mounting Bracket P/N PCS-5111 Removal Installation of Bracket DIN Rail Bracket ShownInstallation Inserting and Removing Mounting Brackets from the Impulse Mounting Impulse DIN-Rail MountingMounting the Impulse on the DIN-Rail Removal of Impulse from the DIN-Rail This page intentionally left blank Installing Application Developer on Windows 95/98/2000/ME/NT Configuring Impulse with Application Developer Using Application Developer Upload Project Open an Existing Project Launch Now Using the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Toolbar Buttons Fine-Tuning Your ApplicationAxis Setup See Appendix C to Edit a Motor Motor Mechanics Jog Input Configuration CommandCommand Signal Configuration Numeric Precision Smoothness #1 Adjusting X-Smoothness #1, #2, #3Smoothness Xtreme Smoothing Smoothness #3 Smoothness #2 Profiling Advanced Advanced TuningCurrent Reduction Mode Anti-Resonance Stall Detection SetupDescriptions Input Descriptions Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer Edit Menu Setup MenuFile Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Introduction to the FP100 Impulse Keypad Configuring Impulse with an IDC KeypadKeypad Features Remote-Mounting the Keypad Keypad Hardware FeaturesAdjusting Contrast DIP Switch Settings Keys Functions of the FP100 Keypad KeysKeys F1-F2-F3 RUN Menu Keys JOG F3 Keypad Menu StructureMenu Options FP100 Main Menu and Sub-Menus General Rules for Using the Keypad Apply Power to the Keypad RUN Using the RUN Menus Saving a Project File Edit Using the Edit MenusFile Menu File Options Opening a Project File Requires Open File Using the Setup Sub-Menus for Configuring Your SystemSub-Menu Setup Parameter Description of Setup Parameter Renaming an Open Project File Help Using the Help Menu To Delete a Project File Copy Using the Copy MenuDEL Using the DEL Delete menu −−−↑ Motor Type ↓−−− None Parameter Being Configured example Motor Type Open a File Configuring Impulse with the KeypadUsing the Edit Setup Menus to Configure the Impulse Configuring Motor Type To Probe the Motor Configuring Motor DirectionConfiguring Shutdown Polarity Drive Resolution 25000 Configuring Drive ResolutionConfiguring Stop Rate Configuring Jog Parameters Units Gear Ratio Numerator Configuring Mechanical Units User UnitsConfiguring Units Gear Ratio User Units L2 ← Motor Tuning Setup X-Smoothness↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPS Configuring Anti-Resonance Gain Configuring Stop Mode Current-Reduction Timeout I-STOP Configuring Profiling Parameters Stall Detection Configuring Idle Mode Current Reduction ParametersConfiguring Encoderless Stall-Detection Olsd Idle Mode Tmeout Off Idle Mode %Redct ←↑ Input #1 ↓→ Configuring InputsSetup ↑ Output #1 ↓ Configuring OutputsConfiguring Input/Output Polarities Stored Moves Move Menus Using Stored MovesStored-Move Profiles Move Sel Scan Time 0 ms Configuring Stored-Move ProfilesConfiguring Scan Time Move Selection Input Scan Time Unit Number Very Important! Send the File to the Drive Hardware Reference Impulse Specifications End View of Wall-Mounted Keypad with Cover Removed Remote Mounting Your KeypadExtending the Cable Length to Your Keypad Keypad Mounting Template Keypad Mounting *Template Digital Output Impulse I/O SchematicsDigital Inputs Step, Direction, and Shutdown Inputs Fault OutputSingle-Ended Installation Differential Installation RPS-1 PCS-5004 Accessory P/N & DescriptionSS-RS232 SS-IO/SS-IO-6 Cables Pin Connector on Impulse DriveDB25BO Screw Terminal Breakout Board Mechanical Specs S12T Impulse-Applicable IDC MotorsS12 Hybrid Step Motor Electrical Specs S12T S22T S22V S23T S21, S22, S23 Hybrid Step Motor SpecificationsIDC Motor Wiring Electrical Specs S21T S21V S22T S22V S23T S23V S32T S33T S32, S33 Hybrid Step Motor SpecificationsElectrical Specs S32T S33T P21V P22V P21, 22 Hybrid Step Motor SpecificationsElectrical Specs P21V P22V IDC Motor Wiring 31, 32, 33Step Motor Specifications This page intentionally left blank Symptom Possible Causes Possible Remedies Troubleshooting the ImpulseTroubleshooting Table Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Preventing a Ground Loop Appendix a Recommended Wiring Practices for IDC Controls Appendix a Recommended Wiring Practices Communications Protocol Appendix B Impulse Advanced Programming Read Queries Reading and Writing Parameter DataByte Receive Time Out Receive Buffer Overrun 01 00 00 00 01 Write RequestsInterpreting the Transmission Status Response 01 71 00 00 00 00 72 Serial Jog Velocity RAM Only User Accessible Parameters Description Determines the acceleration rate value in RPS2 Jog Acceleration Rate 28h Parameters Formulas Formula Serial Port Stored Move Selection RAM Only Commanded Velocity RAM Only Formulas N/A Index Parameter Description Stored Drive Faults Reserved Eeprom ParameterCommanded Position Counter RAM Only Formulas N/A Index Eeprom Enable Switch Description Determines the operational status of the drive System Status RAM Only Formulas DefaultsUnit Address Parameters Parameter Formula Software Shutdown RAM Only Motor Wiring Appendix C Using Non-IDC Motors with the Impulse Custom or User-Defined Motors Dynamic Smoothing Test Speeds 1, 2Smoothness L1 and L2 Anti -Resonance Index Faults Index Do Not Print This Inserted as Placeholder Mail info@idcmotion.com Industrial Devices Corporation