PCW-5181
Industrial Devices Corporation
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Table of Contents
END of Manual
Impulse Overview
Feature Function
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Shipping Contents
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Typical Impulse Applications
Connecting and Installing Your Impulse
Read This Page Before Your Begin
Connecting an IDC Motor
Connecting a Motor to the Impulse
Connecting a Non-IDC Motor
Making RS-232/RS-485 Connections
Serial Communication Connections
SS-RS232
Multi-Dropping with RS-485
Daisy-Chaining Impulse Drives
Rules for Daisy Chain Operation
PC/Host RS-232C Device
Jumpers Pin D
Troubleshooting RS-232C Communication Problems
Using a Keypad with Impulse RS232C
Connecting an IDC Keypad
Using a Keypad with Impulse RS485
FP100 Keypad
LED Diagnostic Indications
Connecting AC Power
Diagnostic LED Indications LED Signal
Application Notes
Connecting Inputs and Outputs
Mounting the Impulse Drive
Environmental and Installation Requirements
Mounting Arrangements
Impulse with DIN-rail Mounting Bracket P/N PCS-5111
Impulse Dimensions
Impulse with Screw-type Mounting Bracket P/N PCS-5110
Installation
Installation of Bracket DIN Rail Bracket Shown
Inserting and Removing Mounting Brackets from the Impulse
Removal
Mounting the Impulse on the DIN-Rail
Impulse DIN-Rail Mounting
Removal of Impulse from the DIN-Rail
Mounting
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Installing Application Developer on Windows 95/98/2000/ME/NT
Configuring Impulse with Application Developer
Using Application Developer
Upload Project
Open an Existing Project
Launch Now
Using the Project Wizard
Select Motor Only
Configuring Impulse with Application Developer
Configuring Impulse with Application Developer
Configuring Impulse with Application Developer
Axis Setup
Fine-Tuning Your Application
Toolbar Buttons
See Appendix C to Edit a Motor
Motor
Mechanics
Command Signal Configuration
Command
Jog Input Configuration
Numeric Precision
Smoothness Xtreme Smoothing
Adjusting X-Smoothness #1, #2, #3
Smoothness #1
Smoothness #3
Smoothness #2
Current Reduction Mode
Advanced Advanced Tuning
Anti-Resonance
Profiling
Descriptions Input Descriptions
Setup
Stall Detection
Inactive
Output Descriptions
Stored Move Setup Editing Stored Moves
Configuring Impulse with Application Developer
File Menu
Setup Menu
Edit Menu
Communications Menu
Run Menu
View Menu
Updating Your Impulse Operating System
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Keypad Features
Configuring Impulse with an IDC Keypad
Introduction to the FP100 Impulse Keypad
Adjusting Contrast
Keypad Hardware Features
DIP Switch Settings
Remote-Mounting the Keypad
Keys F1-F2-F3
Functions of the FP100 Keypad Keys
RUN Menu Keys
Keys
Menu Options
Keypad Menu Structure
FP100 Main Menu and Sub-Menus
JOG F3
General Rules for Using the Keypad
Apply Power to the Keypad
RUN Using the RUN Menus
File Menu File Options
Edit Using the Edit Menus
Opening a Project File
Saving a Project File
Sub-Menu Setup Parameter Description of Setup Parameter
Using the Setup Sub-Menus for Configuring Your System
Renaming an Open Project File
Requires Open File
Help Using the Help Menu
DEL Using the DEL Delete menu
Copy Using the Copy Menu
To Delete a Project File
−−−↑ Motor Type ↓−−− None
Parameter Being Configured example Motor Type
Using the Edit Setup Menus to Configure the Impulse
Configuring Impulse with the Keypad
Configuring Motor Type
Open a File
Configuring Shutdown Polarity
Configuring Motor Direction
To Probe the Motor
Configuring Stop Rate
Configuring Drive Resolution
Configuring Jog Parameters
Drive Resolution 25000
Configuring Units Gear Ratio
Configuring Mechanical Units User Units
User Units
Units Gear Ratio Numerator
↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPS
Motor Tuning Setup X-Smoothness
L2 ←
Configuring Anti-Resonance Gain
Configuring Stop Mode Current-Reduction Timeout I-STOP
Configuring Profiling Parameters
Configuring Encoderless Stall-Detection Olsd
Configuring Idle Mode Current Reduction Parameters
Idle Mode Tmeout Off Idle Mode %Redct
Stall Detection
Setup
Configuring Inputs
←↑ Input #1 ↓→
Configuring Input/Output Polarities
Configuring Outputs
↑ Output #1 ↓
Stored-Move Profiles
Move Menus Using Stored Moves
Stored Moves
Configuring Scan Time
Configuring Stored-Move Profiles
Move Selection Input Scan Time
Move Sel Scan Time 0 ms
Unit Number
Very Important! Send the File to the Drive
Hardware Reference
Impulse Specifications
Extending the Cable Length to Your Keypad
Remote Mounting Your Keypad
End View of Wall-Mounted Keypad with Cover Removed
Keypad Mounting Template
Keypad Mounting *Template
Digital Inputs
Impulse I/O Schematics
Digital Output
Single-Ended Installation
Fault Output
Differential Installation
Step, Direction, and Shutdown Inputs
RPS-1
SS-RS232
Accessory P/N & Description
PCS-5004
DB25BO Screw Terminal Breakout Board
Pin Connector on Impulse Drive
SS-IO/SS-IO-6 Cables
S12 Hybrid Step Motor
Impulse-Applicable IDC Motors
Electrical Specs S12T
Mechanical Specs S12T
IDC Motor Wiring
S21, S22, S23 Hybrid Step Motor Specifications
Electrical Specs S21T S21V S22T S22V S23T S23V
S22T S22V S23T
Electrical Specs S32T S33T
S32, S33 Hybrid Step Motor Specifications
S32T S33T
Electrical Specs P21V P22V
P21, 22 Hybrid Step Motor Specifications
P21V P22V
IDC Motor Wiring
31, 32, 33Step Motor Specifications
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Troubleshooting Table
Troubleshooting the Impulse
Symptom Possible Causes Possible Remedies
Troubleshooting Your Impulse
Limits Tables
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Product Support
Warranty & Repairs
Preventing a Ground Loop
Appendix a Recommended Wiring Practices for IDC Controls
Appendix a Recommended Wiring Practices
Communications Protocol
Appendix B Impulse Advanced Programming
Byte Receive Time Out
Reading and Writing Parameter Data
Receive Buffer Overrun
Read Queries
Interpreting the Transmission Status Response
Write Requests
01 71 00 00 00 00 72
01 00 00 00 01
Serial Jog Velocity RAM Only
User Accessible Parameters
Description Determines the acceleration rate value in RPS2
Jog Acceleration Rate
28h
Parameters
Formulas
Formula
Serial Port Stored Move Selection RAM Only
Commanded Velocity RAM Only
Commanded Position Counter RAM Only
Stored Drive Faults Reserved Eeprom Parameter
Formulas N/A Index
Formulas N/A Index Parameter Description
Eeprom Enable Switch
Description Determines the operational status of the drive
System Status RAM Only
Unit Address
Defaults
Parameters
Formulas
Parameter Formula
Software Shutdown RAM Only
Motor Wiring
Appendix C Using Non-IDC Motors with the Impulse
Custom or User-Defined Motors
Smoothness L1 and L2
Test Speeds 1, 2
Dynamic Smoothing
Anti -Resonance
Index
Faults
Index
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Industrial Devices Corporation