Revision History, Version | Impulse PCW-5181 specs

Revision History

Version: 1.0

April 2001

Industrial Devices Corporation (IDC) strives to maintain effective communication with all users and potential users of our products. If you have any questions or concerns regarding this technical manual or the product it covers, please contact:

Industrial Devices Corporation

3925 Cypress Drive

Petaluma, CA 94954

TEL: (800) 747-0064

FAX: (707) 789-0175

FROM OUTSIDE THE U.S. CALL (707) 789-1000

WEB SITE: www.idcmotion.com

EMAIL: info@idcmotion.com

Image 3

Impulse PCW-5181 user manual Revision History, Version

Contents

PCW-5181 Industrial Devices CorporationPage Version Revision HistoryPage Table of Contents END of Manual Impulse Overview Feature Function This page intentionally left blank Shipping Contents This page intentionally left blank Typical Impulse Applications Connecting and Installing Your Impulse Read This Page Before Your Begin Connecting a Motor to the Impulse Connecting an IDC MotorConnecting a Non-IDC Motor Serial Communication Connections Making RS-232/RS-485 ConnectionsSS-RS232 PC/Host RS-232C Device Daisy-Chaining Impulse DrivesMulti-Dropping with RS-485 Rules for Daisy Chain Operation Jumpers Pin D Troubleshooting RS-232C Communication Problems FP100 Keypad Connecting an IDC KeypadUsing a Keypad with Impulse RS232C Using a Keypad with Impulse RS485 Connecting AC Power LED Diagnostic IndicationsDiagnostic LED Indications LED Signal Application Notes Connecting Inputs and Outputs Environmental and Installation Requirements Mounting the Impulse DriveMounting Arrangements Impulse Dimensions Impulse with DIN-rail Mounting Bracket P/N PCS-5111Impulse with Screw-type Mounting Bracket P/N PCS-5110 Removal Installation of Bracket DIN Rail Bracket ShownInstallation Inserting and Removing Mounting Brackets from the Impulse Mounting Impulse DIN-Rail MountingMounting the Impulse on the DIN-Rail Removal of Impulse from the DIN-Rail This page intentionally left blank Installing Application Developer on Windows 95/98/2000/ME/NT Configuring Impulse with Application Developer Using Application Developer Upload Project Open an Existing Project Launch Now Using the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Fine-Tuning Your Application Axis SetupToolbar Buttons See Appendix C to Edit a Motor Motor Mechanics Command Command Signal ConfigurationJog Input Configuration Numeric Precision Adjusting X-Smoothness #1, #2, #3 Smoothness Xtreme SmoothingSmoothness #1 Smoothness #3 Smoothness #2 Profiling Advanced Advanced TuningCurrent Reduction Mode Anti-Resonance Setup Descriptions Input DescriptionsStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer Setup Menu File MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Configuring Impulse with an IDC Keypad Keypad FeaturesIntroduction to the FP100 Impulse Keypad Remote-Mounting the Keypad Keypad Hardware FeaturesAdjusting Contrast DIP Switch Settings Keys Functions of the FP100 Keypad KeysKeys F1-F2-F3 RUN Menu Keys JOG F3 Keypad Menu StructureMenu Options FP100 Main Menu and Sub-Menus General Rules for Using the Keypad Apply Power to the Keypad RUN Using the RUN Menus Saving a Project File Edit Using the Edit MenusFile Menu File Options Opening a Project File Requires Open File Using the Setup Sub-Menus for Configuring Your SystemSub-Menu Setup Parameter Description of Setup Parameter Renaming an Open Project File Help Using the Help Menu Copy Using the Copy Menu DEL Using the DEL Delete menuTo Delete a Project File −−−↑ Motor Type ↓−−− None Parameter Being Configured example Motor Type Open a File Configuring Impulse with the KeypadUsing the Edit Setup Menus to Configure the Impulse Configuring Motor Type Configuring Motor Direction Configuring Shutdown PolarityTo Probe the Motor Drive Resolution 25000 Configuring Drive ResolutionConfiguring Stop Rate Configuring Jog Parameters Units Gear Ratio Numerator Configuring Mechanical Units User UnitsConfiguring Units Gear Ratio User Units Motor Tuning Setup X-Smoothness ↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPSL2 ← Configuring Anti-Resonance Gain Configuring Stop Mode Current-Reduction Timeout I-STOP Configuring Profiling Parameters Stall Detection Configuring Idle Mode Current Reduction ParametersConfiguring Encoderless Stall-Detection Olsd Idle Mode Tmeout Off Idle Mode %Redct Configuring Inputs Setup←↑ Input #1 ↓→ Configuring Outputs Configuring Input/Output Polarities↑ Output #1 ↓ Move Menus Using Stored Moves Stored-Move ProfilesStored Moves Move Sel Scan Time 0 ms Configuring Stored-Move ProfilesConfiguring Scan Time Move Selection Input Scan Time Unit Number Very Important! Send the File to the Drive Hardware Reference Impulse Specifications Remote Mounting Your Keypad Extending the Cable Length to Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting Template Keypad Mounting *Template Impulse I/O Schematics Digital InputsDigital Output Step, Direction, and Shutdown Inputs Fault OutputSingle-Ended Installation Differential Installation RPS-1 Accessory P/N & Description SS-RS232PCS-5004 Pin Connector on Impulse Drive DB25BO Screw Terminal Breakout BoardSS-IO/SS-IO-6 Cables Mechanical Specs S12T Impulse-Applicable IDC MotorsS12 Hybrid Step Motor Electrical Specs S12T S22T S22V S23T S21, S22, S23 Hybrid Step Motor SpecificationsIDC Motor Wiring Electrical Specs S21T S21V S22T S22V S23T S23V S32, S33 Hybrid Step Motor Specifications Electrical Specs S32T S33TS32T S33T P21, 22 Hybrid Step Motor Specifications Electrical Specs P21V P22VP21V P22V IDC Motor Wiring 31, 32, 33Step Motor Specifications This page intentionally left blank Troubleshooting the Impulse Troubleshooting TableSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Preventing a Ground Loop Appendix a Recommended Wiring Practices for IDC Controls Appendix a Recommended Wiring Practices Communications Protocol Appendix B Impulse Advanced Programming Read Queries Reading and Writing Parameter DataByte Receive Time Out Receive Buffer Overrun 01 00 00 00 01 Write RequestsInterpreting the Transmission Status Response 01 71 00 00 00 00 72 Serial Jog Velocity RAM Only User Accessible Parameters Description Determines the acceleration rate value in RPS2 Jog Acceleration Rate 28h Parameters Formulas Formula Serial Port Stored Move Selection RAM Only Commanded Velocity RAM Only Formulas N/A Index Parameter Description Stored Drive Faults Reserved Eeprom ParameterCommanded Position Counter RAM Only Formulas N/A Index Eeprom Enable Switch Description Determines the operational status of the drive System Status RAM Only Formulas DefaultsUnit Address Parameters Parameter Formula Software Shutdown RAM Only Motor Wiring Appendix C Using Non-IDC Motors with the Impulse Custom or User-Defined Motors Test Speeds 1, 2 Smoothness L1 and L2Dynamic Smoothing Anti -Resonance Index Faults Index Do Not Print This Inserted as Placeholder Mail info@idcmotion.com Industrial Devices Corporation