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Mitsubishi Electronics FR-V500 FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K, FR-V520-18.5K, 250

Models: FR-V500

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Page 107

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Outline dimension drawings

!FR-V520-11K‚ 15K

!FR-V540-7.5K‚ 11K, 15K, 18.5K

250	10

2- 10 hole

380

400

190

10	230	10
	230

242

!FR-V520-18.5K

2- 10 hole

430

450

218

10.5

(Unit: mm)

280

300

280

3.9

195

(Unit: mm)

103

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Mitsubishi Electronics FR-V500 instruction manual FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K, FR-V520-18.5K, 250

Contents

102 Biases and gains of speed setting terminalsThank you for choosing this Mitsubishi Vector Inverter 101Electric Shock Prevention Operation Transportation and installationWiring Trial runGeneral instructions Maintenance, inspection and parts replacementEmergency stop Disposing of the inverterFront view AbbreviationsHarmonic Suppression Guideline Product check and name of partsBasic configuration Basic configuration and connection of peripheral devicesBasic configuration and connection of peripheral devices 400V class Select the NFB type according to the power supply capacitySelection of peripheral devices 200V classStructure Removal and reinstallation of the front coverReinstallation StructureReinstallation Structure Removal and reinstallation of the operation panelReinstallation using the connection cable Install the inverter under the following conditions Installation of the inverterInstallation of the inverter Connection diagram Connection diagram, PLG cable, PU connectorConnection diagram, PLG cable, PU connector Terminal Symbol Terminal Name Description Connection diagram, PLG cable, PU connector Main circuitSpecification of main circuit terminal Screw size M8 Terminal arrangement of the main circuit terminalScrew size M6 400V classCable gause for the control circuit power Cables and wiring length200V class When input power supply is 400V class When input power supply isType Length L m Setting the PLGPLG output circuit jumper connector Pr Setting Relationship between the motor and PLG Parameter Name Factory Setting Setting Range RemarksType Terminal Terminal Name Description Symbol Connection diagram, PLG cable, PU connector Control circuitSpecifications of control circuit terminals Control circuit terminal layout Wiring instructionsNot output during inverter reset Changing the control logic When using an external power supply for transistor output For computer link communication Dedicated motor SF-V5R 1500r/min series Setting the m otorSetting the motor Parameter Name Factory Setting Setting RangeWhen using other manufacturers’ motors At-a-glance guide to motor settingMotor Rated Voltage Precautions for use of the vector inverterPrecautions for use of the vector inverter Checks prior to test run Basic operation Speed setting, run, speed meter adjustmentSetting the speed and running the motor Checks prior to test runOperation status indication FWD or REV flickers Basic operation Speed setting, run, speed meter adjustmentTurn on the start switch STF or STR PU jog operationExternal jog operation To stop the inverter Changing exampleDisplay the present operation speed by pressing SET to It may take some time until the pointer movesUnit indication, operation status indication Names and functions of the operation panelNames and functions of the opera- tion panel Key indicationMonitoring Speed settingUsed to set the running speed in the PU operation mode Alarm *1 absentOnce, press SET , and restart the setting from the beginning Operation modeAlarm history clear Clears all alarm history Names and functions of the opera- tion panel Help modeAlarm history All clear Parameter clearParameter setting mode Names and functions of the opera- tion panel Copy modeSpeed control Setting procedureSpeed control operation Speed control operationTorque restriction Speed control operation Operation command settingForward and reverse rotation commands terminals STF, STR Speed commandSecond torque restriction level Torque restriction levelPr deceleration torque Gain adjustmentPreset speed-speed Torque restrictions during acceleration and decelerationTorque control When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque control operationOperation example Pr =0 O signalsFollowing table indicates the operations of the signals Signal Terminal Name RemarksPerform secure wiring. Refer to Set the PLG. Refer to Torque control operation Setting procedureTorque command right selection Torque command settingSpeed restriction 10E +10V When Pr =Used to give a speed restriction command Position control operation Position command from parameter settingPosition command from PLC Position control operationAssumes that the Pr value is the factory setting Control mode switchover timingControl mode switchover timing 〈 Example Speed Position, when Pr = 4〉Start signal Easy gain tuningEasy gain tuning Easy gain tuning execution procedureLoad inertia estimation restriction conditions Easy gain tuning Precautions for easy gain tuningAutomatically set parameters by easy gain tuning Checking the Pr control system selection valuePage 3 Pr = 2 normal tuning/adaptive magnetic flux observer Online auto tuningOnline auto tuning 2 Pr =1 start-time tuning10V SettingOutput speed Torque %Read Pr to display the currently set gain speed Setting change 1.5 sValue is 100% Current analog voltage adjustment valueExample When the analog Simple mode parameter list Function list Simple mode parametersFunction list Simple mode parameters Pr maximum speed, Pr minimum speed Setting Carrier FrequencyYou can change the motor sound Refer to page 62 for Pr soft PW M controlRefer to page 46 for details Pr control system selection Setting Drive System Control Method RemarksRefer to page 43 for details Pr extended function display selectionFunction list Extended function parameters Function list Extended function parametersSpeed jump 1B Deceleration patternRegenerative Speed jump 1ADA1 terminal function Remote settingIntelligent mode Alarm occurrencePWM frequency Selection Speed setting signalApplied motor Online auto tuning Selection Auto tuning setting Reset selectionParameter write Disable selection Reverse rotation Operation mode117 Station number 123 Waiting time setting144 Speed setting SwitchoverStall prevention 156 Operation selection 157 OL signal outputTimer Power failureMeter clear DI1 terminal function Maker setting parameters. Do not make setting 169168 171 Actual operation hour236 Multi-speed setting 232 Multi-speed settingMulti-speed setting 233 234 Multi-speed setting286 Droop gain Command selectionSwitchover speed Command 357 In-position zone427 Excessive level error Position commandCommand pulse 420 Scaling factor Numerator Command filterAmount lower 4 digits Digital position464 Control sudden stop 465 First position feedValue RAM Torque command Selection 801 Torque characteristicCharacteristic 805 Torque command832 Speed setting filter 818 Easy gain tuning Response level setting 819822 Speed setting filter 826 Torque setting filter842 Torque bias Adjustment840 Torque bias selection 841 Torque biasSetting time 892 Maintenance output 874 OLT level settingFault definition 890 Maintenance outputMajor faults Errors AlarmsErrors Alarms Inv. Overload OV During AccOV During Dec Motor OverloadUnder Voltage Br. Cct. FaultGround Fault Inst. Pwr. LossStll Prev STP OL shown during stall OH FaultOption Fault Option slot alarm 1 toPU Leave Out Fault 1 to FaultCPU Fault Corrupt MemryOperation Panel P12 FaultIndication Fault Name Operation Panel P24Overspeed occurrence No encoder signalExcessive position error No encoder a signalStall prevention Minor faultFan Failure Operation Panel Err Indication Reset from operation panel Errors Alarms How to recover from PU stop error PSCorrespondences between digital and actual characters Resetting the inverterCorrespondences between digital and actual characters Memo Vector control TroubleshootingTroubleshooting Motor generates abnormal noiseVector control Troubleshooting Motor does not rotateParameter Command beenIs the torque For speed restriction?F control Troubleshooting Motor generates heat abnormally Being made? Troubleshooting Motor huntsSpeed control Troubleshooting Machine operates unstably Does the inverters speed command match the motor speed? Troubleshooting Speed command does not match motor speedHave you set the motor type? Is the PLG setting correct? Troubleshooting Motor rotates but speed does not change Pr , Pr Is an external Troubleshooting Torque control is not exercised normallyIs the wiring length short? Torque controlFilter Pr Is the torque command unvaried?Reduce noise Frequency low?Check items Precautions for maintenance and inspectionPrecautions for maintenance and inspection Insulation resistance test using meggerDo not conduct a pressure test. Deterioration may occur Precautions for maintenance and inspection Pressure testDaily and periodic inspection Area Inspection Description Replacement of partsPart Name Standard Replacement Interval Description IntervalRelays Cooling fanSmoothing capacitors Examples of Measuring Points and Instruments Measurement of main circuit voltages, currents and powersPf2 = Measuring Points and Instruments100% Pf1 = 100%Model specifications Model specifications10.0 14.5 18.5 27.5 35.5 51.8 132 Three-phase, 380 to 480V 50Hz/60HzThree-phase, 380V to 480V 50Hz/60Hz 10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0Common specifications Common specificationsFR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K Outline dimension drawingsOutline dimension drawings Inverter outline dimension drawings250 FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5KFR-V520-18.5K Inverter Type FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37KSF-V5RH 2K ‚ 3K SF-V5RH 1KSF-V5RH 5K ‚ 7K 110 SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55KPrint Date Manual Number Revision For Maximum Safety