Inverter Type

Outline dimension drawings

!FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K

2- C hole

550

3.2

!200V class

Inverter Type	W	W1	W2	H	H1	D	C
FR-V520-22K	340	270	320	530	10	195	10
FR-V520-30K,37K	450	380	430	525	15	250	12
!400V class
Inverter Type	W	W1	W2	H	H1	D	C
FR-V540-22K	340	270	320	530	10	195	10
FR-V540-30K,37K	450	380	430	525	15	250	12

					(Unit: mm)
!FR-V520-45K‚ 55K
!FR-V540-45K‚ 55K
- 12 hole	15
- 12 hole
	675	700
				!200V class
460	10			Inverter Type	D	SPECIFICATIONS
460	10			FR-V520-45K	(Unit: mm)	SPECIFICATIONS
12		D	3.2	FR-V520-55K	270
410		D		FR-V520-55K	270
480
				!400V class
				Inverter Type	D
				FR-V540-45K	250
				FR-V540-55K	270
						7
		104

Page 108

Image 108

Mitsubishi Electronics FR-V500 instruction manual FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K, Inverter Type

Contents

Biases and gains of speed setting terminals Thank you for choosing this Mitsubishi Vector Inverter101 102 Electric Shock Prevention Transportation and installation WiringTrial run Operation Maintenance, inspection and parts replacement Emergency stopDisposing of the inverter General instructions Abbreviations Harmonic Suppression GuidelineProduct check and name of parts Front view Basic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration Select the NFB type according to the power supply capacity Selection of peripheral devices200V class 400V class Removal and reinstallation of the front cover ReinstallationStructure Structure Structure Removal and reinstallation of the operation panel Reinstallation using the connection cableReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Connection diagram, PLG cable, PU connector Main circuit Specification of main circuit terminalTerminal Symbol Terminal Name Description Terminal arrangement of the main circuit terminal Screw size M8 400V class Screw size M6 Cables and wiring length 200V class When input power supply is400V class When input power supply is Cable gause for the control circuit power Setting the PLG PLG output circuit jumper connectorType Length L m Parameter Name Factory Setting Setting Range Remarks Pr Setting Relationship between the motor and PLG Connection diagram, PLG cable, PU connector Control circuit Specifications of control circuit terminalsType Terminal Terminal Name Description Symbol Wiring instructions Not output during inverter resetControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Setting the m otor Setting the motorParameter Name Factory Setting Setting Range Dedicated motor SF-V5R 1500r/min series At-a-glance guide to motor setting When using other manufacturers’ motors Precautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Basic operation Speed setting, run, speed meter adjustment Setting the speed and running the motorChecks prior to test run Checks prior to test run Basic operation Speed setting, run, speed meter adjustment Turn on the start switch STF or STRPU jog operation Operation status indication FWD or REV flickers External jog operation Changing example Display the present operation speed by pressing SET toIt may take some time until the pointer moves To stop the inverter Names and functions of the operation panel Names and functions of the opera- tion panelKey indication Unit indication, operation status indication Speed setting Used to set the running speed in the PU operation modeAlarm *1 absent Monitoring Operation mode Once, press SET , and restart the setting from the beginning Names and functions of the opera- tion panel Help mode Alarm historyAlarm history clear Clears all alarm history Parameter clear All clear Names and functions of the opera- tion panel Copy mode Parameter setting mode Setting procedure Speed control operationSpeed control operation Speed control Speed control operation Operation command setting Forward and reverse rotation commands terminals STF, STRSpeed command Torque restriction Torque restriction level Second torque restriction level Gain adjustment Preset speed-speedTorque restrictions during acceleration and deceleration Pr deceleration torque When 0 is set in Pr or Pr acceleration/deceleration time Torque control operationTorque control operation Torque control O signals Following table indicates the operations of the signalsSignal Terminal Name Remarks Operation example Pr =0 Torque control operation Setting procedure Torque command right selectionTorque command setting Perform secure wiring. Refer to Set the PLG. Refer to Speed restriction When Pr = Used to give a speed restriction command10E +10V Position command from parameter setting Position command from PLCPosition control operation Position control operation Control mode switchover timing Control mode switchover timing〈 Example Speed Position, when Pr = 4〉 Assumes that the Pr value is the factory setting Easy gain tuning Easy gain tuningEasy gain tuning execution procedure Start signal Easy gain tuning Precautions for easy gain tuning Automatically set parameters by easy gain tuningChecking the Pr control system selection value Load inertia estimation restriction conditionsPage Online auto tuning Online auto tuning2 Pr =1 start-time tuning 3 Pr = 2 normal tuning/adaptive magnetic flux observer Setting Output speedTorque % 10V Setting change 1.5 s Read Pr to display the currently set gain speed Current analog voltage adjustment value Example When the analogValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list Setting Carrier Frequency You can change the motor soundRefer to page 62 for Pr soft PW M control Pr maximum speed, Pr minimum speed Refer to page 46 for details Setting Drive System Control Method Remarks Refer to page 43 for detailsPr extended function display selection Pr control system selection Function list Extended function parameters Function list Extended function parameters Deceleration pattern RegenerativeSpeed jump 1A Speed jump 1B Remote setting Intelligent modeAlarm occurrence DA1 terminal function Speed setting signal Applied motorPWM frequency Selection Reset selection Parameter write Disable selection Reverse rotationOperation mode Online auto tuning Selection Auto tuning setting 123 Waiting time setting 144 Speed settingSwitchover 117 Station number 157 OL signal output TimerPower failure Stall prevention 156 Operation selection Maker setting parameters. Do not make setting 169 168171 Actual operation hour Meter clear DI1 terminal function 232 Multi-speed setting Multi-speed setting 233234 Multi-speed setting 236 Multi-speed setting Command selection Switchover speedCommand 357 In-position zone 286 Droop gain Position command Command pulse 420 Scaling factor NumeratorCommand filter 427 Excessive level error Digital position 464 Control sudden stop465 First position feed Amount lower 4 digits Selection 801 Torque characteristic Characteristic805 Torque command Value RAM Torque command 818 Easy gain tuning Response level setting 819 822 Speed setting filter826 Torque setting filter 832 Speed setting filter Adjustment 840 Torque bias selection841 Torque bias 842 Torque bias 874 OLT level setting Fault definition890 Maintenance output Setting time 892 Maintenance output Errors Alarms Errors AlarmsMajor faults OV During Acc OV During DecMotor Overload Inv. Overload Br. Cct. Fault Ground FaultInst. Pwr. Loss Under Voltage OH Fault Option FaultOption slot alarm 1 to Stll Prev STP OL shown during stall Fault 1 to Fault CPU FaultCorrupt Memry PU Leave Out Fault Indication Fault NameOperation Panel P24 Operation Panel P12 No encoder signal Excessive position errorNo encoder a signal Overspeed occurrence Minor fault Fan FailureStall prevention Operation Panel Err Indication Errors Alarms How to recover from PU stop error PS Reset from operation panel Resetting the inverter Correspondences between digital and actual charactersCorrespondences between digital and actual characters Memo Troubleshooting TroubleshootingMotor generates abnormal noise Vector control Troubleshooting Motor does not rotate Vector control Command been Is the torqueFor speed restriction? Parameter F control Troubleshooting Motor generates heat abnormally Troubleshooting Motor hunts Speed controlBeing made? Troubleshooting Machine operates unstably Troubleshooting Speed command does not match motor speed Have you set the motor type? Is the PLG setting correct?Does the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Troubleshooting Torque control is not exercised normally Is the wiring length short?Torque control Pr , Pr Is an external Is the torque command unvaried? Reduce noiseFrequency low? Filter Pr Precautions for maintenance and inspection Precautions for maintenance and inspectionInsulation resistance test using megger Check items Precautions for maintenance and inspection Pressure test Daily and periodic inspectionDo not conduct a pressure test. Deterioration may occur Replacement of parts Part Name Standard Replacement Interval DescriptionInterval Area Inspection Description Cooling fan Smoothing capacitorsRelays Measurement of main circuit voltages, currents and powers Examples of Measuring Points and Instruments Measuring Points and Instruments 100% Pf1 =100% Pf2 = Model specifications Model specifications Three-phase, 380 to 480V 50Hz/60Hz Three-phase, 380V to 480V 50Hz/60Hz10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0 10.0 14.5 18.5 27.5 35.5 51.8 132 Common specifications Common specifications Outline dimension drawings Outline dimension drawingsInverter outline dimension drawings FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K FR-V520-18.5K250 FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K Inverter Type SF-V5RH 1K SF-V5RH 2K ‚ 3K SF-V5RH 5K ‚ 7K SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55K 110 For Maximum Safety Print Date Manual Number Revision

Mitsubishi Electronics FR-V500 FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K, Inverter Type

Models: FR-V500

Outline dimension drawings

!FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K

!200V class

!400V class

!200V class

!400V class