Structure, Reinstallation | Mitsubishi Electronics FR-V500 specs

Structure

1.2 Structure

1.2.1Removal and reinstallation of the front cover

FR-V520-1.5K to 7.5K, FR-V540-1.5K to 5.5K

!Removal

1)Hold both sides of the front cover top and push the front cover down.

2)Hold down the front cover and pull it toward you to remove.

(The front cover may be removed with the PU (FR-DU04-1/FR-PU04V) on.)

j

Catch

Inverter

Front cover

!Reinstallation

1)Insert the catches at the bottom of the front cover into the sockets of the inverter.

2)Using the catches as supports, securely press the front cover against the inverter.

CAUTION

When the operation panel is fitted to the removed front cover, reinstall the front cover after removing the operation panel.

FR-V520-11K, 15K, FR-V540-7.5K to 18.5K

FR-V520-18.5K to 55K, FR-V540-22K to 55K

• Removal

• Removal

1)

Remove the installation screw at the top of the front cover.

1) Remove the installation screws at the top of the front cover.

2)

Hold both ends of the front cover top.

3)

Pull the front cover toward you to remove.

(The front cover may be removed with the operation panel

attached.)

• Reinstallation

1) Fix the front cover with the installation screws.

• Reinstallation

1) Insert the catches at the front cover bottom into the sockets of the inverter.

2) Using the catches as supports, securely press the front cover against the inverter.

3) Fix the front cover with the top screw.

CAUTION When the operation panel is fitted to the removed front cover, reinstall the front cover

after removing the operation panel.

REMARKS

The 45K and 55K have two front covers, which are fixed with eight screws.

CAUTION

1.Fully make sure that the front cover has been reinstalled securely.

2.The same serial number is printed on the capacity plate of the front cover and the rating plate of the inverter. Before reinstalling the front cover, check the serial numbers to ensure that the cover removed is reinstalled to the inverter from where it was removed.

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OUTLINE

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Mitsubishi Electronics FR-V500 instruction manual Structure, Removal and reinstallation of the front cover, Reinstallation

Contents

Biases and gains of speed setting terminals Thank you for choosing this Mitsubishi Vector Inverter101 102 Electric Shock Prevention Transportation and installation WiringTrial run Operation Maintenance, inspection and parts replacement Emergency stopDisposing of the inverter General instructions Abbreviations Harmonic Suppression GuidelineProduct check and name of parts Front view Basic configuration Basic configuration and connection of peripheral devicesBasic configuration and connection of peripheral devices Select the NFB type according to the power supply capacity Selection of peripheral devices200V class 400V class Removal and reinstallation of the front cover ReinstallationStructure Structure Reinstallation Structure Removal and reinstallation of the operation panelReinstallation using the connection cable Install the inverter under the following conditions Installation of the inverterInstallation of the inverter Connection diagram Connection diagram, PLG cable, PU connectorConnection diagram, PLG cable, PU connector Terminal Symbol Terminal Name Description Connection diagram, PLG cable, PU connector Main circuitSpecification of main circuit terminal Terminal arrangement of the main circuit terminal Screw size M8 400V class Screw size M6 Cables and wiring length 200V class When input power supply is400V class When input power supply is Cable gause for the control circuit power Type Length L m Setting the PLGPLG output circuit jumper connector Parameter Name Factory Setting Setting Range Remarks Pr Setting Relationship between the motor and PLG Type Terminal Terminal Name Description Symbol Connection diagram, PLG cable, PU connector Control circuitSpecifications of control circuit terminals Control circuit terminal layout Wiring instructionsNot output during inverter reset Changing the control logic When using an external power supply for transistor output For computer link communication Setting the m otor Setting the motorParameter Name Factory Setting Setting Range Dedicated motor SF-V5R 1500r/min series At-a-glance guide to motor setting When using other manufacturers’ motors Motor Rated Voltage Precautions for use of the vector inverterPrecautions for use of the vector inverter Basic operation Speed setting, run, speed meter adjustment Setting the speed and running the motorChecks prior to test run Checks prior to test run Basic operation Speed setting, run, speed meter adjustment Turn on the start switch STF or STRPU jog operation Operation status indication FWD or REV flickers External jog operation Changing example Display the present operation speed by pressing SET toIt may take some time until the pointer moves To stop the inverter Names and functions of the operation panel Names and functions of the opera- tion panelKey indication Unit indication, operation status indication Speed setting Used to set the running speed in the PU operation modeAlarm *1 absent Monitoring Operation mode Once, press SET , and restart the setting from the beginning Alarm history clear Clears all alarm history Names and functions of the opera- tion panel Help modeAlarm history Parameter clear All clear Names and functions of the opera- tion panel Copy mode Parameter setting mode Setting procedure Speed control operationSpeed control operation Speed control Speed control operation Operation command setting Forward and reverse rotation commands terminals STF, STRSpeed command Torque restriction Torque restriction level Second torque restriction level Gain adjustment Preset speed-speedTorque restrictions during acceleration and deceleration Pr deceleration torque When 0 is set in Pr or Pr acceleration/deceleration time Torque control operationTorque control operation Torque control O signals Following table indicates the operations of the signalsSignal Terminal Name Remarks Operation example Pr =0 Torque control operation Setting procedure Torque command right selectionTorque command setting Perform secure wiring. Refer to Set the PLG. Refer to Speed restriction 10E +10V When Pr =Used to give a speed restriction command Position command from parameter setting Position command from PLCPosition control operation Position control operation Control mode switchover timing Control mode switchover timing〈 Example Speed Position, when Pr = 4〉 Assumes that the Pr value is the factory setting Easy gain tuning Easy gain tuningEasy gain tuning execution procedure Start signal Easy gain tuning Precautions for easy gain tuning Automatically set parameters by easy gain tuningChecking the Pr control system selection value Load inertia estimation restriction conditionsPage Online auto tuning Online auto tuning2 Pr =1 start-time tuning 3 Pr = 2 normal tuning/adaptive magnetic flux observer Setting Output speedTorque % 10V Setting change 1.5 s Read Pr to display the currently set gain speed Value is 100% Current analog voltage adjustment valueExample When the analog Simple mode parameter list Function list Simple mode parametersFunction list Simple mode parameters Setting Carrier Frequency You can change the motor soundRefer to page 62 for Pr soft PW M control Pr maximum speed, Pr minimum speed Refer to page 46 for details Setting Drive System Control Method Remarks Refer to page 43 for detailsPr extended function display selection Pr control system selection Function list Extended function parameters Function list Extended function parameters Deceleration pattern RegenerativeSpeed jump 1A Speed jump 1B Remote setting Intelligent modeAlarm occurrence DA1 terminal function PWM frequency Selection Speed setting signalApplied motor Reset selection Parameter write Disable selection Reverse rotationOperation mode Online auto tuning Selection Auto tuning setting 123 Waiting time setting 144 Speed settingSwitchover 117 Station number 157 OL signal output TimerPower failure Stall prevention 156 Operation selection Maker setting parameters. Do not make setting 169 168171 Actual operation hour Meter clear DI1 terminal function 232 Multi-speed setting Multi-speed setting 233234 Multi-speed setting 236 Multi-speed setting Command selection Switchover speedCommand 357 In-position zone 286 Droop gain Position command Command pulse 420 Scaling factor NumeratorCommand filter 427 Excessive level error Digital position 464 Control sudden stop465 First position feed Amount lower 4 digits Selection 801 Torque characteristic Characteristic805 Torque command Value RAM Torque command 818 Easy gain tuning Response level setting 819 822 Speed setting filter826 Torque setting filter 832 Speed setting filter Adjustment 840 Torque bias selection841 Torque bias 842 Torque bias 874 OLT level setting Fault definition890 Maintenance output Setting time 892 Maintenance output Major faults Errors AlarmsErrors Alarms OV During Acc OV During DecMotor Overload Inv. Overload Br. Cct. Fault Ground FaultInst. Pwr. Loss Under Voltage OH Fault Option FaultOption slot alarm 1 to Stll Prev STP OL shown during stall Fault 1 to Fault CPU FaultCorrupt Memry PU Leave Out Fault Indication Fault NameOperation Panel P24 Operation Panel P12 No encoder signal Excessive position errorNo encoder a signal Overspeed occurrence Stall prevention Minor faultFan Failure Operation Panel Err Indication Errors Alarms How to recover from PU stop error PS Reset from operation panel Correspondences between digital and actual characters Resetting the inverterCorrespondences between digital and actual characters Memo Troubleshooting TroubleshootingMotor generates abnormal noise Vector control Troubleshooting Motor does not rotate Vector control Command been Is the torqueFor speed restriction? Parameter F control Troubleshooting Motor generates heat abnormally Being made? Troubleshooting Motor huntsSpeed control Troubleshooting Machine operates unstably Does the inverters speed command match the motor speed? Troubleshooting Speed command does not match motor speedHave you set the motor type? Is the PLG setting correct? Troubleshooting Motor rotates but speed does not change Troubleshooting Torque control is not exercised normally Is the wiring length short?Torque control Pr , Pr Is an external Is the torque command unvaried? Reduce noiseFrequency low? Filter Pr Precautions for maintenance and inspection Precautions for maintenance and inspectionInsulation resistance test using megger Check items Do not conduct a pressure test. Deterioration may occur Precautions for maintenance and inspection Pressure testDaily and periodic inspection Replacement of parts Part Name Standard Replacement Interval DescriptionInterval Area Inspection Description Relays Cooling fanSmoothing capacitors Measurement of main circuit voltages, currents and powers Examples of Measuring Points and Instruments Measuring Points and Instruments 100% Pf1 =100% Pf2 = Model specifications Model specifications Three-phase, 380 to 480V 50Hz/60Hz Three-phase, 380V to 480V 50Hz/60Hz10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0 10.0 14.5 18.5 27.5 35.5 51.8 132 Common specifications Common specifications Outline dimension drawings Outline dimension drawingsInverter outline dimension drawings FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K 250 FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5KFR-V520-18.5K FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K Inverter Type SF-V5RH 1K SF-V5RH 2K ‚ 3K SF-V5RH 5K ‚ 7K SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55K 110 For Maximum Safety Print Date Manual Number Revision