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Mitsubishi Electronics FR-V500 instruction manual 400V class, Screw size M6

Models: FR-V500

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Connection diagram, PLG cable, PU connector

400V class

FR-V540-1.5K, 2.2K

FR-V540-18.5K

Jumpers

Jumpers

Jumpers

Screw size (M4)

Charge lamp

R1

S1

Screw size (M4)

R

S

T

U

V

W

N

P1

P

PR

R

S

R1

S1

PX

Screw size (M6)

IM

Charge lamp

R

S

T

U

V

W

N

P1

P

Power supply

Motor

Jumper

IM

Screw size (M4)

Screw size (M6)

FR-V540-3.7K, 5.5K

FR-V540-22K

		Jumpers	Jumpers
	R1	S1	Charge lamp
Screw size (M4)	R1	S1	R1 S1		Screw size (M4)
	R	S	R	S
			R	S

Jumper

Charge lamp

Screw size (M6)

Screw size (M4)

R

S

T

U

V

W

R

S

T

U

V

W

N

P1 P

N

P1

P

PR PX

IM

Jumper

Screw size (M6)

		Screw size (M4)	IM
		Screw size (M4)

FR-V540-7.5K, 11K, 15K					FR-V540-30K, 37K, 45K, 55K
			Screw size (M4)	Jumpers	Jumpers
					Jumpers

Charge lamp

Screw size (M5)

R1

S1

R1

S1

Screw size (M4)

PR

Charge

R

S

R

S

Screw size (M8)

lamp

Screw size (M6)

R

S

T

U

V

W

N

P1 P

R

S

T

U

V

W

N

P1

P

Jumper

Jumper

IM

IM

Screw size (M8)

Screw size (M6)

CAUTION

•Always connect the power supply cables to R, S, T. If they are connected to U, V, W, the inverter will be damaged. (Phase sequence needs not to be matched.)

•Connect the motor to U, V, W. At this time, turning on the forward rotation switch (signal) rotates the motor in the counterclockwise direction when viewed from the motor shaft.

2

INSTALLATION AND WIRING

10

Image 14

Mitsubishi Electronics FR-V500 instruction manual 400V class, Screw size M6

Contents

101 Biases and gains of speed setting terminalsThank you for choosing this Mitsubishi Vector Inverter 102Electric Shock Prevention Trial run Transportation and installationWiring OperationDisposing of the inverter Maintenance, inspection and parts replacementEmergency stop General instructionsProduct check and name of parts AbbreviationsHarmonic Suppression Guideline Front viewBasic configuration Basic configuration and connection of peripheral devicesBasic configuration and connection of peripheral devices 200V class Select the NFB type according to the power supply capacitySelection of peripheral devices 400V classStructure Removal and reinstallation of the front coverReinstallation StructureReinstallation Structure Removal and reinstallation of the operation panelReinstallation using the connection cable Install the inverter under the following conditions Installation of the inverterInstallation of the inverter Connection diagram Connection diagram, PLG cable, PU connectorConnection diagram, PLG cable, PU connector Terminal Symbol Terminal Name Description Connection diagram, PLG cable, PU connector Main circuitSpecification of main circuit terminal Terminal arrangement of the main circuit terminal Screw size M8400V class Screw size M6400V class When input power supply is Cables and wiring length200V class When input power supply is Cable gause for the control circuit powerType Length L m Setting the PLGPLG output circuit jumper connector Parameter Name Factory Setting Setting Range Remarks Pr Setting Relationship between the motor and PLGType Terminal Terminal Name Description Symbol Connection diagram, PLG cable, PU connector Control circuitSpecifications of control circuit terminals Control circuit terminal layout Wiring instructionsNot output during inverter reset Changing the control logic When using an external power supply for transistor output For computer link communication Parameter Name Factory Setting Setting Range Setting the m otorSetting the motor Dedicated motor SF-V5R 1500r/min seriesAt-a-glance guide to motor setting When using other manufacturers’ motorsMotor Rated Voltage Precautions for use of the vector inverterPrecautions for use of the vector inverter Checks prior to test run Basic operation Speed setting, run, speed meter adjustmentSetting the speed and running the motor Checks prior to test runPU jog operation Basic operation Speed setting, run, speed meter adjustmentTurn on the start switch STF or STR Operation status indication FWD or REV flickersExternal jog operation It may take some time until the pointer moves Changing exampleDisplay the present operation speed by pressing SET to To stop the inverterKey indication Names and functions of the operation panelNames and functions of the opera- tion panel Unit indication, operation status indicationAlarm *1 absent Speed settingUsed to set the running speed in the PU operation mode MonitoringOperation mode Once, press SET , and restart the setting from the beginningAlarm history clear Clears all alarm history Names and functions of the opera- tion panel Help modeAlarm history Parameter clear All clearNames and functions of the opera- tion panel Copy mode Parameter setting modeSpeed control operation Setting procedureSpeed control operation Speed controlSpeed command Speed control operation Operation command settingForward and reverse rotation commands terminals STF, STR Torque restrictionTorque restriction level Second torque restriction levelTorque restrictions during acceleration and deceleration Gain adjustmentPreset speed-speed Pr deceleration torqueTorque control operation When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque controlSignal Terminal Name Remarks O signalsFollowing table indicates the operations of the signals Operation example Pr =0Torque command setting Torque control operation Setting procedureTorque command right selection Perform secure wiring. Refer to Set the PLG. Refer toSpeed restriction 10E +10V When Pr =Used to give a speed restriction command Position control operation Position command from parameter settingPosition command from PLC Position control operation〈 Example Speed Position, when Pr = 4〉 Control mode switchover timingControl mode switchover timing Assumes that the Pr value is the factory settingEasy gain tuning execution procedure Easy gain tuningEasy gain tuning Start signalChecking the Pr control system selection value Easy gain tuning Precautions for easy gain tuningAutomatically set parameters by easy gain tuning Load inertia estimation restriction conditionsPage 2 Pr =1 start-time tuning Online auto tuningOnline auto tuning 3 Pr = 2 normal tuning/adaptive magnetic flux observerTorque % SettingOutput speed 10VSetting change 1.5 s Read Pr to display the currently set gain speedValue is 100% Current analog voltage adjustment valueExample When the analog Simple mode parameter list Function list Simple mode parametersFunction list Simple mode parameters Refer to page 62 for Pr soft PW M control Setting Carrier FrequencyYou can change the motor sound Pr maximum speed, Pr minimum speedRefer to page 46 for details Pr extended function display selection Setting Drive System Control Method RemarksRefer to page 43 for details Pr control system selectionFunction list Extended function parameters Function list Extended function parametersSpeed jump 1A Deceleration patternRegenerative Speed jump 1BAlarm occurrence Remote settingIntelligent mode DA1 terminal functionPWM frequency Selection Speed setting signalApplied motor Operation mode Reset selectionParameter write Disable selection Reverse rotation Online auto tuning Selection Auto tuning settingSwitchover 123 Waiting time setting144 Speed setting 117 Station numberPower failure 157 OL signal outputTimer Stall prevention 156 Operation selection171 Actual operation hour Maker setting parameters. Do not make setting 169168 Meter clear DI1 terminal function234 Multi-speed setting 232 Multi-speed settingMulti-speed setting 233 236 Multi-speed settingCommand 357 In-position zone Command selectionSwitchover speed 286 Droop gainCommand filter Position commandCommand pulse 420 Scaling factor Numerator 427 Excessive level error465 First position feed Digital position464 Control sudden stop Amount lower 4 digits805 Torque command Selection 801 Torque characteristicCharacteristic Value RAM Torque command826 Torque setting filter 818 Easy gain tuning Response level setting 819822 Speed setting filter 832 Speed setting filter841 Torque bias Adjustment840 Torque bias selection 842 Torque bias890 Maintenance output 874 OLT level settingFault definition Setting time 892 Maintenance outputMajor faults Errors AlarmsErrors Alarms Motor Overload OV During AccOV During Dec Inv. OverloadInst. Pwr. Loss Br. Cct. FaultGround Fault Under VoltageOption slot alarm 1 to OH FaultOption Fault Stll Prev STP OL shown during stallCorrupt Memry Fault 1 to FaultCPU Fault PU Leave OutOperation Panel P24 FaultIndication Fault Name Operation Panel P12No encoder a signal No encoder signalExcessive position error Overspeed occurrenceStall prevention Minor faultFan Failure Operation Panel Err Indication Errors Alarms How to recover from PU stop error PS Reset from operation panelCorrespondences between digital and actual characters Resetting the inverterCorrespondences between digital and actual characters Memo Motor generates abnormal noise TroubleshootingTroubleshooting Vector controlTroubleshooting Motor does not rotate Vector controlFor speed restriction? Command beenIs the torque ParameterF control Troubleshooting Motor generates heat abnormally Being made? Troubleshooting Motor huntsSpeed control Troubleshooting Machine operates unstably Does the inverters speed command match the motor speed? Troubleshooting Speed command does not match motor speedHave you set the motor type? Is the PLG setting correct? Troubleshooting Motor rotates but speed does not change Torque control Troubleshooting Torque control is not exercised normallyIs the wiring length short? Pr , Pr Is an externalFrequency low? Is the torque command unvaried?Reduce noise Filter PrInsulation resistance test using megger Precautions for maintenance and inspectionPrecautions for maintenance and inspection Check itemsDo not conduct a pressure test. Deterioration may occur Precautions for maintenance and inspection Pressure testDaily and periodic inspection Interval Replacement of partsPart Name Standard Replacement Interval Description Area Inspection DescriptionRelays Cooling fanSmoothing capacitors Measurement of main circuit voltages, currents and powers Examples of Measuring Points and Instruments100% Measuring Points and Instruments100% Pf1 = Pf2 =Model specifications Model specifications10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0 Three-phase, 380 to 480V 50Hz/60HzThree-phase, 380V to 480V 50Hz/60Hz 10.0 14.5 18.5 27.5 35.5 51.8 132Common specifications Common specificationsInverter outline dimension drawings Outline dimension drawingsOutline dimension drawings FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K250 FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5KFR-V520-18.5K FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K Inverter TypeSF-V5RH 1K SF-V5RH 2K ‚ 3KSF-V5RH 5K ‚ 7K SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55K 110For Maximum Safety Print Date Manual Number Revision