Biases and gains of speed setting terminals
Thank you for choosing this Mitsubishi Vector Inverter
101
102
Electric Shock Prevention
Transportation and installation
Wiring
Trial run
Operation
Maintenance, inspection and parts replacement
Emergency stop
Disposing of the inverter
General instructions
Abbreviations
Harmonic Suppression Guideline
Product check and name of parts
Front view
Basic configuration and connection of peripheral devices
Basic configuration and connection of peripheral devices
Basic configuration
Select the NFB type according to the power supply capacity
Selection of peripheral devices
200V class
400V class
Removal and reinstallation of the front cover
Reinstallation
Structure
Structure
Structure Removal and reinstallation of the operation panel
Reinstallation using the connection cable
Reinstallation
Installation of the inverter
Installation of the inverter
Install the inverter under the following conditions
Connection diagram, PLG cable, PU connector
Connection diagram, PLG cable, PU connector
Connection diagram
Connection diagram, PLG cable, PU connector Main circuit
Specification of main circuit terminal
Terminal Symbol Terminal Name Description
Terminal arrangement of the main circuit terminal
Screw size M8
400V class
Screw size M6
Cables and wiring length
200V class When input power supply is
400V class When input power supply is
Cable gause for the control circuit power
Setting the PLG
PLG output circuit jumper connector
Type Length L m
Parameter Name Factory Setting Setting Range Remarks
Pr Setting Relationship between the motor and PLG
Connection diagram, PLG cable, PU connector Control circuit
Specifications of control circuit terminals
Type Terminal Terminal Name Description Symbol
Wiring instructions
Not output during inverter reset
Control circuit terminal layout
Changing the control logic
When using an external power supply for transistor output
For computer link communication
Setting the m otor
Setting the motor
Parameter Name Factory Setting Setting Range
Dedicated motor SF-V5R 1500r/min series
At-a-glance guide to motor setting
When using other manufacturers’ motors
Precautions for use of the vector inverter
Precautions for use of the vector inverter
Motor Rated Voltage
Basic operation Speed setting, run, speed meter adjustment
Setting the speed and running the motor
Checks prior to test run
Checks prior to test run
Basic operation Speed setting, run, speed meter adjustment
Turn on the start switch STF or STR
PU jog operation
Operation status indication FWD or REV flickers
External jog operation
Changing example
Display the present operation speed by pressing SET to
It may take some time until the pointer moves
To stop the inverter
Names and functions of the operation panel
Names and functions of the opera- tion panel
Key indication
Unit indication, operation status indication
Speed setting
Used to set the running speed in the PU operation mode
Alarm *1 absent
Monitoring
Operation mode
Once, press SET , and restart the setting from the beginning
Names and functions of the opera- tion panel Help mode
Alarm history
Alarm history clear Clears all alarm history
Parameter clear
All clear
Names and functions of the opera- tion panel Copy mode
Parameter setting mode
Setting procedure
Speed control operation
Speed control operation
Speed control
Speed control operation Operation command setting
Forward and reverse rotation commands terminals STF, STR
Speed command
Torque restriction
Torque restriction level
Second torque restriction level
Gain adjustment
Preset speed-speed
Torque restrictions during acceleration and deceleration
Pr deceleration torque
When 0 is set in Pr or Pr acceleration/deceleration time
Torque control operation
Torque control operation
Torque control
O signals
Following table indicates the operations of the signals
Signal Terminal Name Remarks
Operation example Pr =0
Torque control operation Setting procedure
Torque command right selection
Torque command setting
Perform secure wiring. Refer to Set the PLG. Refer to
Speed restriction
When Pr =
Used to give a speed restriction command
10E +10V
Position command from parameter setting
Position command from PLC
Position control operation
Position control operation
Control mode switchover timing
Control mode switchover timing
〈 Example Speed Position, when Pr = 4〉
Assumes that the Pr value is the factory setting
Easy gain tuning
Easy gain tuning
Easy gain tuning execution procedure
Start signal
Easy gain tuning Precautions for easy gain tuning
Automatically set parameters by easy gain tuning
Checking the Pr control system selection value
Load inertia estimation restriction conditions
Page
Online auto tuning
Online auto tuning
2 Pr =1 start-time tuning
3 Pr = 2 normal tuning/adaptive magnetic flux observer
Setting
Output speed
Torque %
10V
Setting change 1.5 s
Read Pr to display the currently set gain speed
Current analog voltage adjustment value
Example When the analog
Value is 100%
Function list Simple mode parameters
Function list Simple mode parameters
Simple mode parameter list
Setting Carrier Frequency
You can change the motor sound
Refer to page 62 for Pr soft PW M control
Pr maximum speed, Pr minimum speed
Refer to page 46 for details
Setting Drive System Control Method Remarks
Refer to page 43 for details
Pr extended function display selection
Pr control system selection
Function list Extended function parameters
Function list Extended function parameters
Deceleration pattern
Regenerative
Speed jump 1A
Speed jump 1B
Remote setting
Intelligent mode
Alarm occurrence
DA1 terminal function
Speed setting signal
Applied motor
PWM frequency Selection
Reset selection
Parameter write Disable selection Reverse rotation
Operation mode
Online auto tuning Selection Auto tuning setting
123 Waiting time setting
144 Speed setting
Switchover
117 Station number
157 OL signal output
Timer
Power failure
Stall prevention 156 Operation selection
Maker setting parameters. Do not make setting 169
168
171 Actual operation hour
Meter clear DI1 terminal function
232 Multi-speed setting
Multi-speed setting 233
234 Multi-speed setting
236 Multi-speed setting
Command selection
Switchover speed
Command 357 In-position zone
286 Droop gain
Position command
Command pulse 420 Scaling factor Numerator
Command filter
427 Excessive level error
Digital position
464 Control sudden stop
465 First position feed
Amount lower 4 digits
Selection 801 Torque characteristic
Characteristic
805 Torque command
Value RAM Torque command
818 Easy gain tuning Response level setting 819
822 Speed setting filter
826 Torque setting filter
832 Speed setting filter
Adjustment
840 Torque bias selection
841 Torque bias
842 Torque bias
874 OLT level setting
Fault definition
890 Maintenance output
Setting time 892 Maintenance output
Errors Alarms
Errors Alarms
Major faults
OV During Acc
OV During Dec
Motor Overload
Inv. Overload
Br. Cct. Fault
Ground Fault
Inst. Pwr. Loss
Under Voltage
OH Fault
Option Fault
Option slot alarm 1 to
Stll Prev STP OL shown during stall
Fault 1 to Fault
CPU Fault
Corrupt Memry
PU Leave Out
Fault
Indication Fault Name
Operation Panel P24
Operation Panel P12
No encoder signal
Excessive position error
No encoder a signal
Overspeed occurrence
Minor fault
Fan Failure
Stall prevention
Operation Panel Err Indication
Errors Alarms How to recover from PU stop error PS
Reset from operation panel
Resetting the inverter
Correspondences between digital and actual characters
Correspondences between digital and actual characters
Memo
Troubleshooting
Troubleshooting
Motor generates abnormal noise
Vector control
Troubleshooting Motor does not rotate
Vector control
Command been
Is the torque
For speed restriction?
Parameter
F control
Troubleshooting Motor generates heat abnormally
Troubleshooting Motor hunts
Speed control
Being made?
Troubleshooting Machine operates unstably
Troubleshooting Speed command does not match motor speed
Have you set the motor type? Is the PLG setting correct?
Does the inverters speed command match the motor speed?
Troubleshooting Motor rotates but speed does not change
Troubleshooting Torque control is not exercised normally
Is the wiring length short?
Torque control
Pr , Pr Is an external
Is the torque command unvaried?
Reduce noise
Frequency low?
Filter Pr
Precautions for maintenance and inspection
Precautions for maintenance and inspection
Insulation resistance test using megger
Check items
Precautions for maintenance and inspection Pressure test
Daily and periodic inspection
Do not conduct a pressure test. Deterioration may occur
Replacement of parts
Part Name Standard Replacement Interval Description
Interval
Area Inspection Description
Cooling fan
Smoothing capacitors
Relays
Measurement of main circuit voltages, currents and powers
Examples of Measuring Points and Instruments
Measuring Points and Instruments
100% Pf1 =
100%
Pf2 =
Model specifications
Model specifications
Three-phase, 380 to 480V 50Hz/60Hz
Three-phase, 380V to 480V 50Hz/60Hz
10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0
10.0 14.5 18.5 27.5 35.5 51.8 132
Common specifications
Common specifications
Outline dimension drawings
Outline dimension drawings
Inverter outline dimension drawings
FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K
FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K
FR-V520-18.5K
250
FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K
Inverter Type
SF-V5RH 1K
SF-V5RH 2K ‚ 3K
SF-V5RH 5K ‚ 7K
SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55K
110
For Maximum Safety
Print Date Manual Number Revision