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YCAS0130
manual
Elementary Diagram WYE-DELTA Start
Models:
YCAS0130
1
69
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204 pages
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Troubleshooting
Install
Wiring Diagram
Alarm Contacts
Anti-Recycle Timers
Safety Symbols
Dimension
Maintenance
Problem Possible Cause
Remote Current Reset
Page 69
Image 69
FORM
201.19-NM1
(204)
WIRING DIAGRAM
WYE-DELTA
START
7
LD09236
FIG. 21 –
ELEMENTARY DIAGRAM –
WYE-DELTA
START
YORK INTERNATIONAL
69
Page 68
Page 70
Page 69
Image 69
Page 68
Page 70
Contents
AIR-COOLED Screw Liquid Chillers
INSTALLATION, Operation & Maintenance New Release
XXXXX-XXX
Changeability of this Document
Safety Symbols
General Safety Guidelines
Table of Contents
Table of Contents CONT’D
Micro Panel Contents
List of Tables
Maintenance
List of Figures
Dimensions SI
Standards for Safety
General Chiller Information & Safety
Suitability for Application
General Access
Structural Support
Mechanical Strength
Rotating Parts
High Temperature and Pressure Cleaning
Sharp Edges
Refrigerants and Oils
Product Description
General Description
Compressor
Condenser
Evaporator
Economizer
Power and Control Panel
Oil Separator/System
Oil Cooling
Control section contains
Each power compartment contains
Options sections contain
Microprocessor Controls
Motor Protection Modules 2ACE
Current Overload
Haxxx
Current Imbalance Loaded & Unloaded/ Loss of Phase
Improper Phase Sequence
Thermal Overload
Ycas Style G, ACROSS-THE-LINE 60 HZ
Motor Protector DIP Switch Setting
Motor Protector DIP Switch Setting CONT’D
Ycas Style G, WYE Delta Start 60 HZ
321 126 279 109
Display
Single-Point Power Connection without Circuit Protection
Multiple Point Power Connection Standard
Program
Control Circuit Terminal Block
Following options provide added protection
Basic Part Number
Data
Examples
Product Identification Number PIN
Handling and Storage
Lifting Weights
Lifting Lugs
Unit Rigging
Installation
Installation
General Requirements
Installation
Water Treatment
Optional Flanges
Weld Flange
D5 = 1.447 x L
Units with Single-Point Power Supply Wiring
Flow Switch
Alarm Contacts
Remote Setpoint Offset Temperature
Remote Emergency Stop Device
Power Panel Section
Power Panel Layouts Typical
Option Panel Section
Option Panel Layout Typical
Logic Section Layout
Hz Models
Description
Logic Section Layout with Control Panel
Logic Section Layout with Control Panel
Customer Connections
Customer Connections
CB1, CB2, CB3
Commissioning
Temperature Sensors
Switch Settings
Programmed Settings
Compressor Heaters
Interlocks
System Switches
Start-up
Oil Pressure
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Operation
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Technical Data
Glycol Correction Factors
Glycol Correction Example With YCAS0140
Temperature and Flows
Ycas
MIN MAX
Number Temperature C Ycas
Model Leaving Water
AIR on Condenser C
English Units Model Number Ycas
Physical Data
SI Units Model Number Ycas
Operating Limitations English Units
Operating Limitations and Sound Power Data
Suitable for ∆ Start Across-The-Line-Start
Electrical Data
719
PROTECTION13 Standard Optional NF Disc SW2
Model System #1 System #2 Volts Compressor Data
Chiller FIELD-SUPPLIED Wiring Field Provided Power Supply
107
RLA X-LRA QTY
Suitable for Across-The-Line-Start
Compressor Model and Voltage Code DXS45LA Motor Code a
Compressor Data
Voltage Code
MAX Amps
Voltage Code
Electrical Notes
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Wiring Diagram ACROSS-THE-LINE Start
Wiring Diagram
LD09233
Elementary Diagram ACROSS-THE-LINE Start
Elementary Diagram
Controlpower Supply
WYE-DELTA Start
Elementary Diagram WYE-DELTA Start
Elementary Diagram
Controlpower Supply
Power Panel System #1 Component Locations
Control Panel Component Location
Power Panel System #2 Component Locations
LD09241
ACE Motor Protector Module
Connection Diagram System Wiring
Compressor Terminal BOX
Elementary Diagram Control Circuit
#3/#4 #5/#6 #7/#8 #9/#10
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Models Dimension
Dimensions YCAS0130 YCAS0180 English
Center of Gravity Alum
Model YCAS0130 0180 Dimensions SI
Dimensions YCAS0130 YCAS0180 SI
2573.0 1127.8
Model YCAS0200 YCAS0230 Dimensions English
Dimensions YCAS0200 YCAS0230 English
119.4 43.2 38.0
Model YCAS0200 YCAS0230 Dimensions SI
Dimensions YCAS0200 YCAS0230 SI
3032.8
Clearances
Aluminium and Black Fin Condenser Coils
Weight Distribution and Isolator Mounting Positions
Color
Isolator MAX Load Defl Spring Type & Size
Isolator MAX Load Defl Type & Size
Type Awmr Isolator Details
Type
Color MAX. Load Deflection
Copper Fin Condenser Coils
Copper FIN Condenser Coils Weight Distribution by Model LBS
544.3 29.7
50-553
250 1021.5
Aluminium Fin Condenser Coils With Silencer Kit
Aluminum FIN Coil Weight Distribution by Model LBS
100
101
102
Aluminum Fin Condenser Coils
103
Copper Fin Condenser Coils with Silencer Kit
104
105
106
107
108
Refrigerant Flow Diagram
109
Process and Instrumentation Diagram
110
Component Locations
111
Compressor Components
112
Compressor Components CONT’D
113
114
Part Name
115
116
System Startup Checklist
Power on Both System Switches OFF
Switch Switch Open Switch Closed Setting
118
SYS
119
120
121
Chiller Control Panel Programming and Data Access Keys
123
Introduction & Physical Description
Internal Clock & Memory Backup Battery
System Switches 1
Power Supply Board
Expansion Board
125
Relay Output Boards
126
Side View
TOP View
127
Remote Current Reset
Remote Start/Stop
128
129
Remote Setpoint Temperature Reset
Designation Description
130
131
132
133
134
135
Unit Switch OFF
Status KEY General Status Messages & Fault Warnings
Remote Controlled Shutdown
Schedule Shutdown
Anti-Recycle Timers
System Switches OFF
Anti-Coincidence Timers
Low Battery Warning
Pump Down
Power Failure Warning
Incorrect Refrigerant Warning
Incorrect Unit Type Warning
Low Ambient Temperature Cutout
Suction Temperature Limiting
High Ambient Temperature Cutout
Low Leaving Chilled Liquid Temperature Cutout
High Discharge Temperature Cutout
Flow Switch Open
High Oil Differential Pressure Cutout
140
High Oil Temperature Cutout
Low Oil Differential Pressure Cutout
Low Suction Pressure Cutout
142
High Compressor Motor Current Cutout
143
Low Evaporator Temperature Cutout R407C Only
144
Display Keys & Option Switches
MIN. Limit MAX. Limit
145
Switch 2 Ambient Temp. Range Low Ambient Cutout Open
Switch 1 Water / Glycol Cooling Open
Closed
146
Switch 4 Unit Type Open
Switch 3 Refrigerant Open
Dip Switch Physical Location and Setting
Switch 5 Motor Current Average option start-up Open
Switch 7 Expansion Valve Type Open
Switch 6 Heat Recovery Open
Switch 8 Standard Options Open
148
Ycas 2 System Models
Print Keys
Common Data
149
None
System Data
ISN
150
151
152
153
Chiller Data
154
155
156
Entry Keys
Keys
157
158
Setpoints Keys & Chilled Liquid Control
Slide Valve Control
Load Timers
Slide Valve Position
Compressor Starting & Loading Sequence
160
161
162
163
Clock Keys
164
165
Program KEY
High Discharge Pressure Cut-Out
166
167
High Discharge Pressure Unload Point
Low Leaving Liquid Temperature Cutout
High Motor Current Unload Point
168
Imperial/SI Units Display
Local/Remote Communications
Automatic/Manual Lead/Lag
169
170
Automatic/Manual Power Failure Restart
171
Program Value Mode Low Limit High Limit Default
172
Electronic Expansion Valve
173
EEV Operation
EEV Output
174
EEV Programming
Program Value Mode LOW Limit High Limit Default
Programmable Values Table MINIMUM/MAXIMUM
175
176
EEV Troubleshooting
177
Condenser FAN Control
OFF
178
179
Service Mode Programmable Values
Ycas Style G, Across the Line Start 60 HZ
Code PER Phase System Voltage RLA Thru CT
180
Chiller NO. Model Voltage Leads
181
Ycas Style G, Across the Line Start 60 HZ. Contd
Ycas Style G, WYE Delta Start 60 HZ
Nameplate Leads Point Code System RLA PER Phase Voltage
182
Model Voltage Chiller NO.
183
Ycas Style G, WYE Delta Start 60 HZ. Contd
184
Ambient Temperature Sensor
Sensor Calibration Charts
Oil & Discharge Temperature Sensors
Pressure Transducers
Control INPUTS/OUTPUTS
Digital Outputs
186
187
Analog Inputs
Digital Inputs
Analog Outputs
188
ISN Received Data
ISN Control
ISN Transmitted Data
189
190
ISN Transmitted Data Contd
191
192
ISN Operational and Fault Codes
193
Maintenance
Daily/Weekly Maintenance
194
Scheduled Maintenance
Chiller / Compressor Operating Log
195
Compressor Unit Operation
196 Operating Log
FLA %
Procedure Weekly Quarterly SEMI-ANNUALLY Yearly Every
Maintenance Requirements for York Ycas Screw Chillers
197
Hours
General Periodic Maintenance Checks Standard Units
Service Schedule Minor Service Major Service
198
Recommended Spares
Spare Parts
Recommended Compressor Oils
199
Troubleshooting Guide
Problem Possible Cause
200
Troubleshooting Guide CONT’D
Problem Possible Action
201
Limited Warranty York Americas Engineered Systems
ALL Warranties and Guarantees are Void if
202
Temperature Conversion Chart Actual Temperatures
Temperature Conversion Chart
Temperature Conversion Chart Differential Temperatures
Pressure Conversion Chart Gauge or Differential
ALL Rights Reserved
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