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Alamo DSEB-D16 Section, A-Boom, Tool Requirements And Pre-Delivery Inspection Checklist

Models: DSEB-D16 DSEB-D16/SAS

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Section 1

A-BOOM

TOOL REQUIREMENTS AND PRE-DELIVERY INSPECTION CHECKLIST

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

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Alamo DSEB-D16/SAS Section, A-Boom, Tool Requirements And Pre-Delivery Inspection Checklist, Alamo Group Inc

Contents

ALAMO INDUSTRIAL Assembly Instruction Manual John Deere 6615 andA-BOOM TO THE OWNER/OPERATOR/DEALER HOW YOU CAN HELP INTRODUCTIONCONTACT ALAMO INDUSTRIAL 2003 Alamo Group IncSafety Section INDEX - ASSEMBLY INSTRUCTIONOperation Safety SectionSection INDEX - ASSEMBLY INSTRUCTIONSection SectionIndex 2003 Alamo Group Inc2003 Alamo Group Inc Safety Section SAFETY SECTIONSAFETY Safety Section SAFETY2003Alamo Group Inc LEA EL INSTRUCTIVODANGER SAFETYSG-23 DANGER SAFETYbeen swept. The mower blade can throw objects several hundred feet DANGERBattery posts, terminals and related accessories contain lead SAFETYEngine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state ofA-BOOM SectionTOOL REQUIREMENTS AND PRE-DELIVERY INSPECTION CHECKLIST 2003 Alamo Group Inc2003 Alamo Group Inc Assembly Tools, Supplies and Equipment NeededAssortment of Screwdrivers, Short ones and Long ones. Required Paint Scraper to remove Paint before welding. RecommendedSaftey Equipment A-BOOM PRE-DELIVERY INSPECTION CHECKLISTFrame and Boom Hydraulic SystemTractor Mower Operation Inspection Flail Mower HeadPost-Operation Inspection A-BOOM PRE-DELIVERY INSPECTION CHECKLISTFor Check List Tractor - Mower Component Location2003 Alamo Group Inc Section Wheel Weight InstallationA-BOOM 2003 Alamo Group IncFill Left Rear Wheel with Liquid Rear Wheel Counter Weight2003 Alamo Group Inc DescriptionRear Wheel Counter Weight Installing Wheel WeightWheel Weight Mntg Wheel WeightA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group IncSection 2 A-Boom Front Pump Drive Shaft InstallationSection 2003 Alamo Group IncInstalling Pump, Pump Drive Components and Hydraulic Tank Pump / Drive Assembly InstructionsInstalling Pump Drive Components 2003 Alamo Group IncInstalling Pump Drive Components Pump / Drive Assembly InstructionsDrive Shaft Assembly Alamo Group IncInstalling Pump Mount Plate & Tube End of Driveshaft Installing Pump Drive Components continuedPump / Drive Assembly Instructions Shaft 1/2 AssemblyInstalling Pump Installing Pump Mount Plate & Tube End of Driveshaft continuedPump / Drive Assembly Instructions Alamo Group IncPump / Drive Assembly Instructions Installing Pump continued2003 Alamo Group Inc See FigurePump / Drive Assembly Instructions Install Front frame Rail SupportsAlamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group IncSection Section Frame Rail / High Frame Setup / Pre- Assembly InstallationA-Boom 2003 Alamo Group IncFrame Rail Pre-Assembly Frame Rail Set Up2003 Alamo Group Inc Frame Rail Pre-Assembly continued Frame Rail InstallationAlamo Group Inc DescriptionFrame Rail Installation Frame Stiiffener KitFrame Rail Pre-Assembly continued 2003 Alamo Group IncFrame Rail Installation High Frame Mounting Tube ComponnetsFrame Rail Pre-Assembly continued Alamo Group IncFrame Rail Pre-Assembly continued High Frame Installation2003 Alamo Group Inc High Frame Installation High Frame & King Post AsyFrame Rail Installation Pre-Installing Frame RailsFrame Rail Support BracketsFrame Rail Installation Pre-Installing Frame Rails continuedAlamo Group Inc Front Frame Rail Mount Pad Front Frame Rail Support MountPre-Installing Frame Rails continued Frame Rail InstallationRear Axle 2003 Alamo Group IncPre-Installing Frame Rails continued Frame Rail InstallationAlamo Group Inc Stabilizer up against Gusset C-ClampsFrame Rail Installation Pre-Installing High Frame2003 Alamo Group Inc Front ofFrame Rail Installation Pre-Installing High Frame continued2003 Alamo Group Inc 24-1/2 Min height frame to HoodPre-Installing High Frame continued Frame Rail Installation2003 Alamo Group Inc Frame Rail Installation Pre-Install Mounting Tubes for High Frame continuedAlamo Group Inc Item Part NoPre-Install Mounting Tubes for High Frame continued Frame Rail InstallationFrame Railplaces on Tack Welding Frame Railseach side Frame Rail InstallationFrame Rail Installation Tack Welding Frame Rails continued2003 Alamo Group Inc Figure 31 - ItemTack Welding Frame Rails continued Frame Rail InstallationAlamo Group Inc Corners of AngleTack Welding Frame Rails continued Frame Rail Installation2003 Alamo Group Inc Tack Weld Here in 3 places on top and 3 places on bottomFrame Rail Installation Remove High Frame for Final WeldingAlamo Group Inc Left Side of High Frame Mounting Tube Weld Solid all the way aroundFrame Rail Installation Remove High Frame for Welding2003 Alamo Group Inc Do Not Weld next to Bolt Holes, it will interfere Hex Heads of BoltsFrame Rail Installation Remove High Frame for Welding. ContinuedAlamo Group Inc Weld here onA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group IncSection 4 Section Frame Rail & High Frame Final InstallationA-Boom 2003 Alamo Group IncFront Mounting Pads Re-Install Frame Rails to TractorFrame Rail Mounting Rear Axle StrapFrame Rail Installation Re-Install Frame Rails to Tractor continued2003 Alamo Group Inc Figure 5, 6Re-Install Frame Rails to Tractor continued Frame Rail Installation 4 WDare installed Install with Nuts on top and Bolt Heads on the bottomFrame Rail Installation 4 WD Re-Install High Frame to Tractor2003 Alamo Group Inc Aligning on the RH side between the front and rear angle mountFrame Rail Installation 4 WD Re-Install High Frame to Tractor continued2003 Alamo Group Inc See figure 20Frame Rail Installation 4 WD Tighten LH & RH SideRe-Install High Frame to Tractor continued Tighten LH & RH SideRe-Install High Frame to Tractor continued Frame Rail Installation 4 WD2003 Alamo Group Inc Section Hyd. Tank, CWT & Decal Final InstallationA-Boom 2003 Alamo Group IncHydraulic Tank Installation Hyd. Tank - CWT InstallationCounter Weight Installation LH FrameTank Decal Installation Decal InstallationTank Oil Level Sight Gauge 2003 Alamo Group IncDecal Installation Cab Decal InstallationOFF Switch See Figure 2003 Alamo Group IncSection Boom InstallationA-BOOM 2003 Alamo Group IncBoom Installation / Boom Hoses Boom InstallationCutter Motor Control Valve Asy 2003 Alamo Group IncBoom Installation / Boom Hoses Boom InstallationAttach Swing Cylinder to KingPump / Tank Hose Installation Hose InstallationFront of Tank Front of Tractor 2003 Alamo Group IncHose Installation Pump / Tank Hose Installation continuedAlamo Group Inc See FigureA-Boom JD6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group IncSection 7 Section Cylinder Control Valve InstallationA-BOOM StandardHandle Assembly Installation Cylinder Control Valve InstallationControl 2003 Alamo Group IncStart ON - OFF Switch InstallationStandard Control Valve Operation Common ProblemsON - OFF Switch Installation Wire Harness Standard Mechanical ValveCylinder Control Valve Installation Standard Control Valve OperationcontinuedCylinder Hydraulic Control Circuit See Figures 2 System SchematicCylinder Control Valve Installation 2003 Alamo Group IncCylinder Control Valve Installation Cylinder Hydraulic Control Circuit See Figure 2Tilt DipperCylinder Hydraulic Control Circuit continued REMOTE CABLE OPERATION AND INSTALLATIONCylinder Control Valve Installation MECHANICAL VALVE MODELSFlange Cylinder Control Valve InstallationCylinder Control Valve Installation REMOTE CABLE OPERATION AND INSTALLATION continued2003 Alamo Group Inc Installation Procedure Control Assembly - Controller EndCylinder Control Valve Installation REMOTE CABLE OPERATION AND INSTALLATION continuedA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group IncSection 8 Section Optional Joystick - Wire Harness & Valve InstallationA-BOOM 2003 Alamo Group IncCushion Removed Optional Joystick MountingThree Existing Holes Tractor Seat with SeatOption Joystick Mounting Installing Joystick Mount to Trac- tor SeatAlamo Group Inc Installing Wiring Harness for Joystick InstallingJoystick to BracketJoystick Mounting 2 WD & 4 WD Wire CoverStarter Wires Installing Wiring Harness for Joystick Continued5. Wire Harness Through Cab. There is a Joystick Mounting 2 WD & 4 WDGround Wire. The Black Installing Wiring Harness to Joystickwire at the harness See Figure Install Wiring Harness toJoystick Mounting 2 WD & 4 WD Installing Warning and Instruction DecalsAlamo Group Inc 02967827Installing Wire Harness To Valve Wire Harness / Valve Mounting 2 WD & 4 WDWire Harness Wire Harness runs along Tractor Frame RailsWire Harness / Valve Mounting 2 WD & 4 WD Installing Wire HarnessAlamo Group Inc To Valve ContinuedInstalling Wire Harness Wire Harness / Valve Mounting 2 WD & 4 WD2003 Alamo Group Inc To Valve ContinuedJoystick Plug Bottom of Joystick Console Actual Pin Location is Shown for Plug in this Illustration Wire Harness Joystick Console Plug to ValveControl Valve - Electric / Hydraulic Section 9 2003 Alamo Group IncSection Head Installation Optional HeadsA-BOOM 2003 Alamo Group IncAttaching Flail-Axe Head Optional Mower Head Installation2003 Alamo Group Inc Hose #1 Hose #2Optional Mower Head Installation Attaching Flail Head2003 Alamo Group Inc Optional Mower Head Installation Attaching Ditcher Head2003 Alamo Group Inc Section 10 2003 Alamo Group IncOptional Mower Head Installation X-Frame Square Head Attachment2003 Alamo Group Inc 1,3 2,4Section Fill Hydraulic TankA-BOOM Alamo Group IncFill Hydraulic Tank with Oil Fill Hydraulic Tank2003 Alamo Group Inc See FigureReturn Pressure Gauge Sight GaugeReturn Filter Suction LineA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group IncSection 11 Section Hydraulic Start-Up ProceduresA-BOOM 2003 Alamo Group Inc2003 Alamo Group Inc Start-up InstructionsAlamo Group Inc Post-Assembly Check ListA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group IncSection 12 Section Boom Rest Plate and Boom Swing Stop InstallationA-BOOM 2003 Alamo Group IncBoom Rest Plate installation Boom Rest Plate & Hook InstallationBoom Rest Plate Axle Mounted Boom Rest 2003 Alamo Group IncBoom Mark HereBolt on Boom Rest Boom Marked HereMarked Here Boom Rest Hook C-Clamp Boom Rest Plate & Hook InstallationBoom Swing Stop installation Boom Swing Stop InstallationHigh Frame King Post Lift Cyl LugA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group IncSection 13 A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group IncSection 13 Page 2003 Alamo Group Inc A-Boom JD 6615 & JD7615 Assembly Manual 2003 Edition P/NA-Boom JD 6615 Asy Instruction Manual 05/03