Pump / Drive Assembly Instructions

Installing Pump, Pump Drive Components and Hydraulic Tank:

This Section covers the installation of Pump Drive Components, Pump Assembly and the Hydraulic Tank. Some precautions must be followed during the Assembly Process and before unit is ever started for the first time.

1.Tractor must be disabled to prevent accidental engine start and prevent daamge to components.

2.All Fittings, Hose, Cylinders, Tank must be kept plugged at all times, No part of the Hydraulic System can be left open at any time

3.All Tools, Work Area, Components and Workers Hands must remain Clean when working on any part of the Hydraulic System.

4.All components should be rechecked for tightness at least twice, Hose routing also double checked.

Existing JD Bolts & Washers

JD Tractor Crankshaft Pulley

2

 

7

6

10 3

JD Tractor Frame Rails

Pump

4

JD Tractor Front Casting

8,9

5

1

 

 

Figure 1

Item

Part No.

Qty

Description

1

02976087

ar

Front Pump Plate (Standard) Shown

 

02979080

ar

Front Pump Plate (Optional w/ Pump Guard)

2

02979790

1

Pulley Adapter

3

02973712A

1

Driveline Assembly

4

02975669

4

Bolt, 20 mm 2.5P X 60 mm GR 10.9

5

02971158

4

Lockwasher, 20 mm

6

02976344

4

Bolt, 7/16" NC X 1-1/4" GR 8

7

00022200

4

Lockwasher, 7/16"

8

02892000

2

Bolt, 1/2" NC X 1-1/2" GR8

9

00001300

2

Lockwasher, 1/2"

10

02978480

2

Spacer, Pump Plate (JD 6615 Series)

Installing Pump Drive Components:

1.Remove Front Cover (See Figure 2), Remove the 4 plastic plugs shown in figure 1 and discard them, they will not be needed. Remove the 2 Allen Head Cover Retaining Bolts. After removal, this front cover will not be used. The front Casting will have a Driveline Hole in it. (See Figure 3). This will be the same on 2 WD or 4 WD.

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

© 2003 Alamo Group Inc.

Section 3 - 2

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Alamo DSEB-D16/SAS Pump / Drive Assembly Instructions, Installing Pump, Pump Drive Components and Hydraulic Tank