Manuals / Alamo / Lawn and Garden / Lawn Mower

Alamo DSEB-D16/SAS Frame Rail / High Frame Setup / Pre- Assembly Installation, Section, A-Boom

Models: DSEB-D16 DSEB-D16/SAS

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Section 4

A-Boom

Frame Rail / High Frame

Setup / Pre- Assembly

Installation

A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03

Section 4 - 1

Page 30

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Alamo DSEB-D16/SAS Frame Rail / High Frame Setup / Pre- Assembly Installation, Section, A-Boom, Alamo Group Inc

Contents

Assembly Instruction Manual John Deere 6615 and ALAMO INDUSTRIALA-BOOM TO THE OWNER/OPERATOR/DEALER CONTACT ALAMO INDUSTRIAL INTRODUCTIONHOW YOU CAN HELP 2003 Alamo Group IncOperation Safety INDEX - ASSEMBLY INSTRUCTIONSafety Section SectionSection INDEX - ASSEMBLY INSTRUCTIONSection Section2003 Alamo Group Inc IndexSAFETY SECTION 2003 Alamo Group Inc Safety SectionSAFETY 2003Alamo Group Inc SAFETYSafety Section LEA EL INSTRUCTIVOSAFETY DANGERSG-23 been swept. The mower blade can throw objects several hundred feet SAFETYDANGER DANGEREngine Exhaust, some of its constituents, and certain vehicle SAFETYBattery posts, terminals and related accessories contain lead components contain or emit chemicals known to the state ofTOOL REQUIREMENTS AND PRE-DELIVERY INSPECTION CHECKLIST SectionA-BOOM 2003 Alamo Group IncAssortment of Screwdrivers, Short ones and Long ones. Required Assembly Tools, Supplies and Equipment Needed2003 Alamo Group Inc Paint Scraper to remove Paint before welding. RecommendedFrame and Boom A-BOOM PRE-DELIVERY INSPECTION CHECKLISTSaftey Equipment Hydraulic SystemPost-Operation Inspection Flail Mower HeadTractor Mower Operation Inspection A-BOOM PRE-DELIVERY INSPECTION CHECKLISTTractor - Mower Component Location For Check List2003 Alamo Group Inc A-BOOM Wheel Weight InstallationSection 2003 Alamo Group Inc2003 Alamo Group Inc Rear Wheel Counter WeightFill Left Rear Wheel with Liquid DescriptionWheel Weight Mntg Installing Wheel WeightRear Wheel Counter Weight Wheel Weight2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 2 Section Front Pump Drive Shaft InstallationA-Boom 2003 Alamo Group IncInstalling Pump Drive Components Pump / Drive Assembly InstructionsInstalling Pump, Pump Drive Components and Hydraulic Tank 2003 Alamo Group IncDrive Shaft Assembly Pump / Drive Assembly InstructionsInstalling Pump Drive Components Alamo Group IncPump / Drive Assembly Instructions Installing Pump Drive Components continuedInstalling Pump Mount Plate & Tube End of Driveshaft Shaft 1/2 AssemblyPump / Drive Assembly Instructions Installing Pump Mount Plate & Tube End of Driveshaft continuedInstalling Pump Alamo Group Inc2003 Alamo Group Inc Installing Pump continuedPump / Drive Assembly Instructions See FigureInstall Front frame Rail Supports Pump / Drive Assembly InstructionsAlamo Group Inc 2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section A-Boom Frame Rail / High Frame Setup / Pre- Assembly InstallationSection 2003 Alamo Group IncFrame Rail Set Up Frame Rail Pre-Assembly2003 Alamo Group Inc Alamo Group Inc Frame Rail InstallationFrame Rail Pre-Assembly continued DescriptionFrame Rail Pre-Assembly continued Frame Stiiffener KitFrame Rail Installation 2003 Alamo Group IncFrame Rail Pre-Assembly continued High Frame Mounting Tube ComponnetsFrame Rail Installation Alamo Group IncHigh Frame Installation Frame Rail Pre-Assembly continued2003 Alamo Group Inc High Frame & King Post Asy High Frame InstallationFrame Rail Pre-Installing Frame RailsFrame Rail Installation Support BracketsAlamo Group Inc Pre-Installing Frame Rails continuedFrame Rail Installation Front Frame Rail Mount Pad Front Frame Rail Support MountRear Axle Frame Rail InstallationPre-Installing Frame Rails continued 2003 Alamo Group IncAlamo Group Inc Frame Rail InstallationPre-Installing Frame Rails continued Stabilizer up against Gusset C-Clamps2003 Alamo Group Inc Pre-Installing High FrameFrame Rail Installation Front of2003 Alamo Group Inc Pre-Installing High Frame continuedFrame Rail Installation 24-1/2 Min height frame to HoodFrame Rail Installation Pre-Installing High Frame continued2003 Alamo Group Inc Alamo Group Inc Pre-Install Mounting Tubes for High Frame continuedFrame Rail Installation Item Part NoFrame Frame Rail InstallationPre-Install Mounting Tubes for High Frame continued Raileach side Tack Welding Frame Railsplaces on Frame Rail Installation2003 Alamo Group Inc Tack Welding Frame Rails continuedFrame Rail Installation Figure 31 - ItemAlamo Group Inc Frame Rail InstallationTack Welding Frame Rails continued Corners of Angle2003 Alamo Group Inc Frame Rail InstallationTack Welding Frame Rails continued Tack Weld Here in 3 places on top and 3 places on bottomAlamo Group Inc Remove High Frame for Final WeldingFrame Rail Installation Left Side of High Frame Mounting Tube Weld Solid all the way around2003 Alamo Group Inc Remove High Frame for WeldingFrame Rail Installation Do Not Weld next to Bolt Holes, it will interfere Hex Heads of BoltsAlamo Group Inc Remove High Frame for Welding. ContinuedFrame Rail Installation Weld here on2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 4 A-Boom Frame Rail & High Frame Final InstallationSection 2003 Alamo Group IncFrame Rail Mounting Re-Install Frame Rails to TractorFront Mounting Pads Rear Axle Strap2003 Alamo Group Inc Re-Install Frame Rails to Tractor continuedFrame Rail Installation Figure 5, 6are installed Frame Rail Installation 4 WDRe-Install Frame Rails to Tractor continued Install with Nuts on top and Bolt Heads on the bottom2003 Alamo Group Inc Re-Install High Frame to TractorFrame Rail Installation 4 WD Aligning on the RH side between the front and rear angle mount2003 Alamo Group Inc Re-Install High Frame to Tractor continuedFrame Rail Installation 4 WD See figure 20Re-Install High Frame to Tractor continued Tighten LH & RH SideFrame Rail Installation 4 WD Tighten LH & RH SideFrame Rail Installation 4 WD Re-Install High Frame to Tractor continued2003 Alamo Group Inc A-Boom Hyd. Tank, CWT & Decal Final InstallationSection 2003 Alamo Group IncCounter Weight Installation Hyd. Tank - CWT InstallationHydraulic Tank Installation LH FrameTank Oil Level Sight Gauge Decal InstallationTank Decal Installation 2003 Alamo Group IncOFF Switch See Figure Cab Decal InstallationDecal Installation 2003 Alamo Group IncA-BOOM Boom InstallationSection 2003 Alamo Group IncCutter Motor Control Valve Asy Boom InstallationBoom Installation / Boom Hoses 2003 Alamo Group IncAttach Swing Boom InstallationBoom Installation / Boom Hoses Cylinder to KingFront of Tank Front of Tractor Hose InstallationPump / Tank Hose Installation 2003 Alamo Group IncAlamo Group Inc Pump / Tank Hose Installation continuedHose Installation See Figure2003 Alamo Group Inc A-Boom JD6615 / 7615 Asy Instruction Manual 07/03Section 7 A-BOOM Cylinder Control Valve InstallationSection StandardControl Cylinder Control Valve InstallationHandle Assembly Installation 2003 Alamo Group IncON - OFF Switch Installation StartON - OFF Switch Installation Common ProblemsStandard Control Valve Operation Wire Harness Standard Mechanical ValveStandard Control Valve Operationcontinued Cylinder Control Valve InstallationCylinder Control Valve Installation System SchematicCylinder Hydraulic Control Circuit See Figures 2 2003 Alamo Group IncTilt Cylinder Hydraulic Control Circuit See Figure 2Cylinder Control Valve Installation DipperCylinder Control Valve Installation REMOTE CABLE OPERATION AND INSTALLATIONCylinder Hydraulic Control Circuit continued MECHANICAL VALVE MODELSCylinder Control Valve Installation FlangeREMOTE CABLE OPERATION AND INSTALLATION continued Cylinder Control Valve Installation2003 Alamo Group Inc Cylinder Control Valve Installation Control Assembly - Controller EndInstallation Procedure REMOTE CABLE OPERATION AND INSTALLATION continued2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 8 A-BOOM Optional Joystick - Wire Harness & Valve InstallationSection 2003 Alamo Group IncThree Existing Holes Optional Joystick MountingCushion Removed Tractor Seat with SeatInstalling Joystick Mount to Trac- tor Seat Option Joystick MountingAlamo Group Inc Joystick Mounting 2 WD & 4 WD InstallingJoystick to BracketInstalling Wiring Harness for Joystick Wire Cover5. Wire Harness Through Cab. There is a Installing Wiring Harness for Joystick ContinuedStarter Wires Joystick Mounting 2 WD & 4 WDwire at the harness See Figure Installing Wiring Harness to JoystickGround Wire. The Black Install Wiring Harness toAlamo Group Inc Installing Warning and Instruction DecalsJoystick Mounting 2 WD & 4 WD 02967827Wire Harness Wire Harness / Valve Mounting 2 WD & 4 WDInstalling Wire Harness To Valve Wire Harness runs along Tractor Frame RailsAlamo Group Inc Installing Wire HarnessWire Harness / Valve Mounting 2 WD & 4 WD To Valve Continued2003 Alamo Group Inc Wire Harness / Valve Mounting 2 WD & 4 WDInstalling Wire Harness To Valve ContinuedJoystick Plug Bottom of Joystick Console Wire Harness Joystick Console Plug to Valve Actual Pin Location is Shown for Plug in this IllustrationControl Valve - Electric / Hydraulic 2003 Alamo Group Inc Section 9A-BOOM Head Installation Optional HeadsSection 2003 Alamo Group Inc2003 Alamo Group Inc Optional Mower Head InstallationAttaching Flail-Axe Head Hose #1 Hose #2Attaching Flail Head Optional Mower Head Installation2003 Alamo Group Inc Attaching Ditcher Head Optional Mower Head Installation2003 Alamo Group Inc 2003 Alamo Group Inc Section 102003 Alamo Group Inc X-Frame Square Head AttachmentOptional Mower Head Installation 1,3 2,4A-BOOM Fill Hydraulic TankSection Alamo Group Inc2003 Alamo Group Inc Fill Hydraulic TankFill Hydraulic Tank with Oil See FigureReturn Filter Sight GaugeReturn Pressure Gauge Suction Line2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 11 A-BOOM Hydraulic Start-Up ProceduresSection 2003 Alamo Group IncStart-up Instructions 2003 Alamo Group IncPost-Assembly Check List Alamo Group Inc2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 12 A-BOOM Boom Rest Plate and Boom Swing Stop InstallationSection 2003 Alamo Group IncBoom Rest Plate Axle Mounted Boom Rest Boom Rest Plate & Hook InstallationBoom Rest Plate installation 2003 Alamo Group IncMarked Here Boom Rest Hook C-Clamp Boom Marked HereBoom Mark HereBolt on Boom Rest Boom Rest Plate & Hook InstallationHigh Frame Boom Swing Stop InstallationBoom Swing Stop installation King Post Lift Cyl Lug2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 13 2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 13 Page A-Boom JD 6615 & JD7615 Assembly Manual 2003 Edition P/N 2003 Alamo Group IncA-Boom JD 6615 Asy Instruction Manual 05/03