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Alamo DSEB-D16 A-Boom JD 6615 & JD7615 Assembly Manual 2003 Edition P/N, Alamo Group Inc

Models: DSEB-D16 DSEB-D16/SAS

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A-Boom

(JD 6615 & JD7615)

Assembly Manual

2003 Edition

P/N 02980169

A-Boom (JD 6615 Asy Instruction Manual) 05/03

Page 119

Image 119

Alamo DSEB-D16/SAS instruction manual A-Boom JD 6615 & JD7615 Assembly Manual 2003 Edition P/N, Alamo Group Inc

Contents

A-BOOM Assembly Instruction Manual John Deere 6615 andALAMO INDUSTRIAL TO THE OWNER/OPERATOR/DEALER 2003 Alamo Group Inc INTRODUCTIONHOW YOU CAN HELP CONTACT ALAMO INDUSTRIALSection INDEX - ASSEMBLY INSTRUCTIONSafety Section Operation SafetySection INDEX - ASSEMBLY INSTRUCTIONSection SectionIndex 2003 Alamo Group Inc2003 Alamo Group Inc Safety Section SAFETY SECTIONSAFETY LEA EL INSTRUCTIVO SAFETYSafety Section 2003Alamo Group IncSG-23 SAFETYDANGER DANGER SAFETYDANGER been swept. The mower blade can throw objects several hundred feetcomponents contain or emit chemicals known to the state of SAFETYBattery posts, terminals and related accessories contain lead Engine Exhaust, some of its constituents, and certain vehicle2003 Alamo Group Inc SectionA-BOOM TOOL REQUIREMENTS AND PRE-DELIVERY INSPECTION CHECKLISTPaint Scraper to remove Paint before welding. Recommended Assembly Tools, Supplies and Equipment Needed2003 Alamo Group Inc Assortment of Screwdrivers, Short ones and Long ones. RequiredHydraulic System A-BOOM PRE-DELIVERY INSPECTION CHECKLISTSaftey Equipment Frame and BoomA-BOOM PRE-DELIVERY INSPECTION CHECKLIST Flail Mower HeadTractor Mower Operation Inspection Post-Operation Inspection2003 Alamo Group Inc Tractor - Mower Component LocationFor Check List 2003 Alamo Group Inc Wheel Weight InstallationSection A-BOOMDescription Rear Wheel Counter WeightFill Left Rear Wheel with Liquid 2003 Alamo Group IncWheel Weight Installing Wheel WeightRear Wheel Counter Weight Wheel Weight MntgSection 2 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group Inc Front Pump Drive Shaft InstallationA-Boom Section2003 Alamo Group Inc Pump / Drive Assembly InstructionsInstalling Pump, Pump Drive Components and Hydraulic Tank Installing Pump Drive ComponentsAlamo Group Inc Pump / Drive Assembly InstructionsInstalling Pump Drive Components Drive Shaft AssemblyShaft 1/2 Assembly Installing Pump Drive Components continuedInstalling Pump Mount Plate & Tube End of Driveshaft Pump / Drive Assembly InstructionsAlamo Group Inc Installing Pump Mount Plate & Tube End of Driveshaft continuedInstalling Pump Pump / Drive Assembly InstructionsSee Figure Installing Pump continuedPump / Drive Assembly Instructions 2003 Alamo Group IncAlamo Group Inc Install Front frame Rail SupportsPump / Drive Assembly Instructions Section 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly InstallationSection A-Boom2003 Alamo Group Inc Frame Rail Set UpFrame Rail Pre-Assembly Description Frame Rail InstallationFrame Rail Pre-Assembly continued Alamo Group Inc2003 Alamo Group Inc Frame Stiiffener KitFrame Rail Installation Frame Rail Pre-Assembly continuedAlamo Group Inc High Frame Mounting Tube ComponnetsFrame Rail Installation Frame Rail Pre-Assembly continued2003 Alamo Group Inc High Frame InstallationFrame Rail Pre-Assembly continued High Frame Installation High Frame & King Post AsySupport Brackets Pre-Installing Frame RailsFrame Rail Installation Frame RailFront Frame Rail Mount Pad Front Frame Rail Support Mount Pre-Installing Frame Rails continuedFrame Rail Installation Alamo Group Inc2003 Alamo Group Inc Frame Rail InstallationPre-Installing Frame Rails continued Rear AxleStabilizer up against Gusset C-Clamps Frame Rail InstallationPre-Installing Frame Rails continued Alamo Group IncFront of Pre-Installing High FrameFrame Rail Installation 2003 Alamo Group Inc24-1/2 Min height frame to Hood Pre-Installing High Frame continuedFrame Rail Installation 2003 Alamo Group Inc2003 Alamo Group Inc Frame Rail InstallationPre-Installing High Frame continued Item Part No Pre-Install Mounting Tubes for High Frame continuedFrame Rail Installation Alamo Group IncRail Frame Rail InstallationPre-Install Mounting Tubes for High Frame continued FrameFrame Rail Installation Tack Welding Frame Railsplaces on each sideFigure 31 - Item Tack Welding Frame Rails continuedFrame Rail Installation 2003 Alamo Group IncCorners of Angle Frame Rail InstallationTack Welding Frame Rails continued Alamo Group IncTack Weld Here in 3 places on top and 3 places on bottom Frame Rail InstallationTack Welding Frame Rails continued 2003 Alamo Group IncLeft Side of High Frame Mounting Tube Weld Solid all the way around Remove High Frame for Final WeldingFrame Rail Installation Alamo Group IncDo Not Weld next to Bolt Holes, it will interfere Hex Heads of Bolts Remove High Frame for WeldingFrame Rail Installation 2003 Alamo Group IncWeld here on Remove High Frame for Welding. ContinuedFrame Rail Installation Alamo Group IncSection 4 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group Inc Frame Rail & High Frame Final InstallationSection A-BoomRear Axle Strap Re-Install Frame Rails to TractorFront Mounting Pads Frame Rail MountingFigure 5, 6 Re-Install Frame Rails to Tractor continuedFrame Rail Installation 2003 Alamo Group IncInstall with Nuts on top and Bolt Heads on the bottom Frame Rail Installation 4 WDRe-Install Frame Rails to Tractor continued are installedAligning on the RH side between the front and rear angle mount Re-Install High Frame to TractorFrame Rail Installation 4 WD 2003 Alamo Group IncSee figure 20 Re-Install High Frame to Tractor continuedFrame Rail Installation 4 WD 2003 Alamo Group IncTighten LH & RH Side Tighten LH & RH SideFrame Rail Installation 4 WD Re-Install High Frame to Tractor continued2003 Alamo Group Inc Frame Rail Installation 4 WDRe-Install High Frame to Tractor continued 2003 Alamo Group Inc Hyd. Tank, CWT & Decal Final InstallationSection A-BoomLH Frame Hyd. Tank - CWT InstallationHydraulic Tank Installation Counter Weight Installation2003 Alamo Group Inc Decal InstallationTank Decal Installation Tank Oil Level Sight Gauge2003 Alamo Group Inc Cab Decal InstallationDecal Installation OFF Switch See Figure2003 Alamo Group Inc Boom InstallationSection A-BOOM2003 Alamo Group Inc Boom InstallationBoom Installation / Boom Hoses Cutter Motor Control Valve AsyCylinder to King Boom InstallationBoom Installation / Boom Hoses Attach Swing2003 Alamo Group Inc Hose InstallationPump / Tank Hose Installation Front of Tank Front of TractorSee Figure Pump / Tank Hose Installation continuedHose Installation Alamo Group IncSection 7 2003 Alamo Group IncA-Boom JD6615 / 7615 Asy Instruction Manual 07/03 Standard Cylinder Control Valve InstallationSection A-BOOM2003 Alamo Group Inc Cylinder Control Valve InstallationHandle Assembly Installation ControlStart ON - OFF Switch InstallationWire Harness Standard Mechanical Valve Common ProblemsStandard Control Valve Operation ON - OFF Switch InstallationCylinder Control Valve Installation Standard Control Valve Operationcontinued2003 Alamo Group Inc System SchematicCylinder Hydraulic Control Circuit See Figures 2 Cylinder Control Valve InstallationDipper Cylinder Hydraulic Control Circuit See Figure 2Cylinder Control Valve Installation TiltMECHANICAL VALVE MODELS REMOTE CABLE OPERATION AND INSTALLATIONCylinder Hydraulic Control Circuit continued Cylinder Control Valve InstallationFlange Cylinder Control Valve Installation2003 Alamo Group Inc REMOTE CABLE OPERATION AND INSTALLATION continuedCylinder Control Valve Installation REMOTE CABLE OPERATION AND INSTALLATION continued Control Assembly - Controller EndInstallation Procedure Cylinder Control Valve InstallationSection 8 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group Inc Optional Joystick - Wire Harness & Valve InstallationSection A-BOOMTractor Seat with Seat Optional Joystick MountingCushion Removed Three Existing HolesAlamo Group Inc Installing Joystick Mount to Trac- tor SeatOption Joystick Mounting Wire Cover InstallingJoystick to BracketInstalling Wiring Harness for Joystick Joystick Mounting 2 WD & 4 WDJoystick Mounting 2 WD & 4 WD Installing Wiring Harness for Joystick ContinuedStarter Wires 5. Wire Harness Through Cab. There is aInstall Wiring Harness to Installing Wiring Harness to JoystickGround Wire. The Black wire at the harness See Figure02967827 Installing Warning and Instruction DecalsJoystick Mounting 2 WD & 4 WD Alamo Group IncWire Harness runs along Tractor Frame Rails Wire Harness / Valve Mounting 2 WD & 4 WDInstalling Wire Harness To Valve Wire HarnessTo Valve Continued Installing Wire HarnessWire Harness / Valve Mounting 2 WD & 4 WD Alamo Group IncTo Valve Continued Wire Harness / Valve Mounting 2 WD & 4 WDInstalling Wire Harness 2003 Alamo Group IncJoystick Plug Bottom of Joystick Console Actual Pin Location is Shown for Plug in this Illustration Wire Harness Joystick Console Plug to ValveControl Valve - Electric / Hydraulic Section 9 2003 Alamo Group Inc2003 Alamo Group Inc Head Installation Optional HeadsSection A-BOOMHose #1 Hose #2 Optional Mower Head InstallationAttaching Flail-Axe Head 2003 Alamo Group Inc2003 Alamo Group Inc Attaching Flail HeadOptional Mower Head Installation 2003 Alamo Group Inc Attaching Ditcher HeadOptional Mower Head Installation Section 10 2003 Alamo Group Inc1,3 2,4 X-Frame Square Head AttachmentOptional Mower Head Installation 2003 Alamo Group IncAlamo Group Inc Fill Hydraulic TankSection A-BOOMSee Figure Fill Hydraulic TankFill Hydraulic Tank with Oil 2003 Alamo Group IncSuction Line Sight GaugeReturn Pressure Gauge Return FilterSection 11 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group Inc Hydraulic Start-Up ProceduresSection A-BOOM2003 Alamo Group Inc Start-up InstructionsAlamo Group Inc Post-Assembly Check ListSection 12 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 2003 Alamo Group Inc Boom Rest Plate and Boom Swing Stop InstallationSection A-BOOM2003 Alamo Group Inc Boom Rest Plate & Hook InstallationBoom Rest Plate installation Boom Rest Plate Axle Mounted Boom RestBoom Rest Plate & Hook Installation Boom Marked HereBoom Mark HereBolt on Boom Rest Marked Here Boom Rest Hook C-ClampKing Post Lift Cyl Lug Boom Swing Stop InstallationBoom Swing Stop installation High FrameSection 13 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 Section 13 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 Page A-Boom JD 6615 Asy Instruction Manual 05/03 A-Boom JD 6615 & JD7615 Assembly Manual 2003 Edition P/N2003 Alamo Group Inc