Manuals / Alamo / Lawn and Garden / Lawn Mower

Alamo DSEB-D16 Alamo Group Inc, A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03, Section

Models: DSEB-D16 DSEB-D16/SAS

1 119

Download 119 pages 20.92 Kb

Page 29

Image 29

NOTES

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

Section 3 - 8

Page 29

Image 29

Alamo DSEB-D16/SAS instruction manual Alamo Group Inc, A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03, Section

Contents

A-BOOM Assembly Instruction Manual John Deere 6615 andALAMO INDUSTRIAL TO THE OWNER/OPERATOR/DEALER HOW YOU CAN HELP INTRODUCTIONCONTACT ALAMO INDUSTRIAL 2003 Alamo Group IncSafety Section INDEX - ASSEMBLY INSTRUCTIONOperation Safety SectionSection INDEX - ASSEMBLY INSTRUCTIONSection SectionIndex 2003 Alamo Group Inc2003 Alamo Group Inc Safety Section SAFETY SECTIONSAFETY Safety Section SAFETY2003Alamo Group Inc LEA EL INSTRUCTIVOSG-23 SAFETYDANGER DANGER SAFETYbeen swept. The mower blade can throw objects several hundred feet DANGERBattery posts, terminals and related accessories contain lead SAFETYEngine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state ofA-BOOM SectionTOOL REQUIREMENTS AND PRE-DELIVERY INSPECTION CHECKLIST 2003 Alamo Group Inc2003 Alamo Group Inc Assembly Tools, Supplies and Equipment NeededAssortment of Screwdrivers, Short ones and Long ones. Required Paint Scraper to remove Paint before welding. RecommendedSaftey Equipment A-BOOM PRE-DELIVERY INSPECTION CHECKLISTFrame and Boom Hydraulic SystemTractor Mower Operation Inspection Flail Mower HeadPost-Operation Inspection A-BOOM PRE-DELIVERY INSPECTION CHECKLIST2003 Alamo Group Inc Tractor - Mower Component LocationFor Check List Section Wheel Weight InstallationA-BOOM 2003 Alamo Group IncFill Left Rear Wheel with Liquid Rear Wheel Counter Weight2003 Alamo Group Inc DescriptionRear Wheel Counter Weight Installing Wheel WeightWheel Weight Mntg Wheel WeightSection 2 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 A-Boom Front Pump Drive Shaft InstallationSection 2003 Alamo Group IncInstalling Pump, Pump Drive Components and Hydraulic Tank Pump / Drive Assembly InstructionsInstalling Pump Drive Components 2003 Alamo Group IncInstalling Pump Drive Components Pump / Drive Assembly InstructionsDrive Shaft Assembly Alamo Group IncInstalling Pump Mount Plate & Tube End of Driveshaft Installing Pump Drive Components continuedPump / Drive Assembly Instructions Shaft 1/2 AssemblyInstalling Pump Installing Pump Mount Plate & Tube End of Driveshaft continuedPump / Drive Assembly Instructions Alamo Group IncPump / Drive Assembly Instructions Installing Pump continued2003 Alamo Group Inc See FigureAlamo Group Inc Install Front frame Rail SupportsPump / Drive Assembly Instructions Section 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 Section Frame Rail / High Frame Setup / Pre- Assembly InstallationA-Boom 2003 Alamo Group Inc2003 Alamo Group Inc Frame Rail Set UpFrame Rail Pre-Assembly Frame Rail Pre-Assembly continued Frame Rail InstallationAlamo Group Inc DescriptionFrame Rail Installation Frame Stiiffener KitFrame Rail Pre-Assembly continued 2003 Alamo Group IncFrame Rail Installation High Frame Mounting Tube ComponnetsFrame Rail Pre-Assembly continued Alamo Group Inc2003 Alamo Group Inc High Frame InstallationFrame Rail Pre-Assembly continued High Frame Installation High Frame & King Post AsyFrame Rail Installation Pre-Installing Frame RailsFrame Rail Support BracketsFrame Rail Installation Pre-Installing Frame Rails continuedAlamo Group Inc Front Frame Rail Mount Pad Front Frame Rail Support MountPre-Installing Frame Rails continued Frame Rail InstallationRear Axle 2003 Alamo Group IncPre-Installing Frame Rails continued Frame Rail InstallationAlamo Group Inc Stabilizer up against Gusset C-ClampsFrame Rail Installation Pre-Installing High Frame2003 Alamo Group Inc Front ofFrame Rail Installation Pre-Installing High Frame continued2003 Alamo Group Inc 24-1/2 Min height frame to Hood2003 Alamo Group Inc Frame Rail InstallationPre-Installing High Frame continued Frame Rail Installation Pre-Install Mounting Tubes for High Frame continuedAlamo Group Inc Item Part NoPre-Install Mounting Tubes for High Frame continued Frame Rail InstallationFrame Railplaces on Tack Welding Frame Railseach side Frame Rail InstallationFrame Rail Installation Tack Welding Frame Rails continued2003 Alamo Group Inc Figure 31 - ItemTack Welding Frame Rails continued Frame Rail InstallationAlamo Group Inc Corners of AngleTack Welding Frame Rails continued Frame Rail Installation2003 Alamo Group Inc Tack Weld Here in 3 places on top and 3 places on bottomFrame Rail Installation Remove High Frame for Final WeldingAlamo Group Inc Left Side of High Frame Mounting Tube Weld Solid all the way aroundFrame Rail Installation Remove High Frame for Welding2003 Alamo Group Inc Do Not Weld next to Bolt Holes, it will interfere Hex Heads of BoltsFrame Rail Installation Remove High Frame for Welding. ContinuedAlamo Group Inc Weld here onSection 4 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 Section Frame Rail & High Frame Final InstallationA-Boom 2003 Alamo Group IncFront Mounting Pads Re-Install Frame Rails to TractorFrame Rail Mounting Rear Axle StrapFrame Rail Installation Re-Install Frame Rails to Tractor continued2003 Alamo Group Inc Figure 5, 6Re-Install Frame Rails to Tractor continued Frame Rail Installation 4 WDare installed Install with Nuts on top and Bolt Heads on the bottomFrame Rail Installation 4 WD Re-Install High Frame to Tractor2003 Alamo Group Inc Aligning on the RH side between the front and rear angle mountFrame Rail Installation 4 WD Re-Install High Frame to Tractor continued2003 Alamo Group Inc See figure 20Frame Rail Installation 4 WD Tighten LH & RH SideRe-Install High Frame to Tractor continued Tighten LH & RH Side2003 Alamo Group Inc Frame Rail Installation 4 WDRe-Install High Frame to Tractor continued Section Hyd. Tank, CWT & Decal Final InstallationA-Boom 2003 Alamo Group IncHydraulic Tank Installation Hyd. Tank - CWT InstallationCounter Weight Installation LH FrameTank Decal Installation Decal InstallationTank Oil Level Sight Gauge 2003 Alamo Group IncDecal Installation Cab Decal InstallationOFF Switch See Figure 2003 Alamo Group IncSection Boom InstallationA-BOOM 2003 Alamo Group IncBoom Installation / Boom Hoses Boom InstallationCutter Motor Control Valve Asy 2003 Alamo Group IncBoom Installation / Boom Hoses Boom InstallationAttach Swing Cylinder to KingPump / Tank Hose Installation Hose InstallationFront of Tank Front of Tractor 2003 Alamo Group IncHose Installation Pump / Tank Hose Installation continuedAlamo Group Inc See FigureSection 7 2003 Alamo Group IncA-Boom JD6615 / 7615 Asy Instruction Manual 07/03 Section Cylinder Control Valve InstallationA-BOOM StandardHandle Assembly Installation Cylinder Control Valve InstallationControl 2003 Alamo Group IncStart ON - OFF Switch InstallationStandard Control Valve Operation Common ProblemsON - OFF Switch Installation Wire Harness Standard Mechanical ValveCylinder Control Valve Installation Standard Control Valve OperationcontinuedCylinder Hydraulic Control Circuit See Figures 2 System SchematicCylinder Control Valve Installation 2003 Alamo Group IncCylinder Control Valve Installation Cylinder Hydraulic Control Circuit See Figure 2Tilt DipperCylinder Hydraulic Control Circuit continued REMOTE CABLE OPERATION AND INSTALLATIONCylinder Control Valve Installation MECHANICAL VALVE MODELSFlange Cylinder Control Valve Installation2003 Alamo Group Inc REMOTE CABLE OPERATION AND INSTALLATION continuedCylinder Control Valve Installation Installation Procedure Control Assembly - Controller EndCylinder Control Valve Installation REMOTE CABLE OPERATION AND INSTALLATION continuedSection 8 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 Section Optional Joystick - Wire Harness & Valve InstallationA-BOOM 2003 Alamo Group IncCushion Removed Optional Joystick MountingThree Existing Holes Tractor Seat with SeatAlamo Group Inc Installing Joystick Mount to Trac- tor SeatOption Joystick Mounting Installing Wiring Harness for Joystick InstallingJoystick to BracketJoystick Mounting 2 WD & 4 WD Wire CoverStarter Wires Installing Wiring Harness for Joystick Continued5. Wire Harness Through Cab. There is a Joystick Mounting 2 WD & 4 WDGround Wire. The Black Installing Wiring Harness to Joystickwire at the harness See Figure Install Wiring Harness toJoystick Mounting 2 WD & 4 WD Installing Warning and Instruction DecalsAlamo Group Inc 02967827Installing Wire Harness To Valve Wire Harness / Valve Mounting 2 WD & 4 WDWire Harness Wire Harness runs along Tractor Frame RailsWire Harness / Valve Mounting 2 WD & 4 WD Installing Wire HarnessAlamo Group Inc To Valve ContinuedInstalling Wire Harness Wire Harness / Valve Mounting 2 WD & 4 WD2003 Alamo Group Inc To Valve ContinuedJoystick Plug Bottom of Joystick Console Actual Pin Location is Shown for Plug in this Illustration Wire Harness Joystick Console Plug to ValveControl Valve - Electric / Hydraulic Section 9 2003 Alamo Group IncSection Head Installation Optional HeadsA-BOOM 2003 Alamo Group IncAttaching Flail-Axe Head Optional Mower Head Installation2003 Alamo Group Inc Hose #1 Hose #22003 Alamo Group Inc Attaching Flail HeadOptional Mower Head Installation 2003 Alamo Group Inc Attaching Ditcher HeadOptional Mower Head Installation Section 10 2003 Alamo Group IncOptional Mower Head Installation X-Frame Square Head Attachment2003 Alamo Group Inc 1,3 2,4Section Fill Hydraulic TankA-BOOM Alamo Group IncFill Hydraulic Tank with Oil Fill Hydraulic Tank2003 Alamo Group Inc See FigureReturn Pressure Gauge Sight GaugeReturn Filter Suction LineSection 11 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 Section Hydraulic Start-Up ProceduresA-BOOM 2003 Alamo Group Inc2003 Alamo Group Inc Start-up InstructionsAlamo Group Inc Post-Assembly Check ListSection 12 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 Section Boom Rest Plate and Boom Swing Stop InstallationA-BOOM 2003 Alamo Group IncBoom Rest Plate installation Boom Rest Plate & Hook InstallationBoom Rest Plate Axle Mounted Boom Rest 2003 Alamo Group IncBoom Mark HereBolt on Boom Rest Boom Marked HereMarked Here Boom Rest Hook C-Clamp Boom Rest Plate & Hook InstallationBoom Swing Stop installation Boom Swing Stop InstallationHigh Frame King Post Lift Cyl LugSection 13 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 Section 13 2003 Alamo Group IncA-Boom JD 6615 / 7615 Asy Instruction Manual 07/03 Page A-Boom JD 6615 Asy Instruction Manual 05/03 A-Boom JD 6615 & JD7615 Assembly Manual 2003 Edition P/N2003 Alamo Group Inc