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Alamo DSEB-D16/SAS Cylinder Control Valve Installation, Section, A-Boom, Standard

Models: DSEB-D16 DSEB-D16/SAS

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Section 8

A-BOOM

Standard

Cylinder Control

Valve Installation

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

Section 8 - 1

Page 72

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Alamo DSEB-D16/SAS instruction manual Cylinder Control Valve Installation, Section, A-Boom, Standard, Alamo Group Inc

Contents

Assembly Instruction Manual John Deere 6615 and ALAMO INDUSTRIALA-BOOM TO THE OWNER/OPERATOR/DEALER INTRODUCTION HOW YOU CAN HELPCONTACT ALAMO INDUSTRIAL 2003 Alamo Group IncINDEX - ASSEMBLY INSTRUCTION Safety SectionOperation Safety SectionINDEX - ASSEMBLY INSTRUCTION SectionSection Section2003 Alamo Group Inc IndexSAFETY SECTION 2003 Alamo Group Inc Safety SectionSAFETY SAFETY Safety Section2003Alamo Group Inc LEA EL INSTRUCTIVOSAFETY DANGERSG-23 SAFETY DANGERbeen swept. The mower blade can throw objects several hundred feet DANGERSAFETY Battery posts, terminals and related accessories contain leadEngine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state ofSection A-BOOMTOOL REQUIREMENTS AND PRE-DELIVERY INSPECTION CHECKLIST 2003 Alamo Group IncAssembly Tools, Supplies and Equipment Needed 2003 Alamo Group IncAssortment of Screwdrivers, Short ones and Long ones. Required Paint Scraper to remove Paint before welding. RecommendedA-BOOM PRE-DELIVERY INSPECTION CHECKLIST Saftey EquipmentFrame and Boom Hydraulic SystemFlail Mower Head Tractor Mower Operation InspectionPost-Operation Inspection A-BOOM PRE-DELIVERY INSPECTION CHECKLISTTractor - Mower Component Location For Check List2003 Alamo Group Inc Wheel Weight Installation SectionA-BOOM 2003 Alamo Group IncRear Wheel Counter Weight Fill Left Rear Wheel with Liquid2003 Alamo Group Inc DescriptionInstalling Wheel Weight Rear Wheel Counter WeightWheel Weight Mntg Wheel Weight2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 2 Front Pump Drive Shaft Installation A-BoomSection 2003 Alamo Group IncPump / Drive Assembly Instructions Installing Pump, Pump Drive Components and Hydraulic TankInstalling Pump Drive Components 2003 Alamo Group IncPump / Drive Assembly Instructions Installing Pump Drive ComponentsDrive Shaft Assembly Alamo Group IncInstalling Pump Drive Components continued Installing Pump Mount Plate & Tube End of DriveshaftPump / Drive Assembly Instructions Shaft 1/2 AssemblyInstalling Pump Mount Plate & Tube End of Driveshaft continued Installing PumpPump / Drive Assembly Instructions Alamo Group IncInstalling Pump continued Pump / Drive Assembly Instructions2003 Alamo Group Inc See FigureInstall Front frame Rail Supports Pump / Drive Assembly InstructionsAlamo Group Inc 2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section Frame Rail / High Frame Setup / Pre- Assembly Installation SectionA-Boom 2003 Alamo Group IncFrame Rail Set Up Frame Rail Pre-Assembly2003 Alamo Group Inc Frame Rail Installation Frame Rail Pre-Assembly continuedAlamo Group Inc DescriptionFrame Stiiffener Kit Frame Rail InstallationFrame Rail Pre-Assembly continued 2003 Alamo Group IncHigh Frame Mounting Tube Componnets Frame Rail InstallationFrame Rail Pre-Assembly continued Alamo Group IncHigh Frame Installation Frame Rail Pre-Assembly continued2003 Alamo Group Inc High Frame & King Post Asy High Frame InstallationPre-Installing Frame Rails Frame Rail InstallationFrame Rail Support BracketsPre-Installing Frame Rails continued Frame Rail InstallationAlamo Group Inc Front Frame Rail Mount Pad Front Frame Rail Support MountFrame Rail Installation Pre-Installing Frame Rails continuedRear Axle 2003 Alamo Group IncFrame Rail Installation Pre-Installing Frame Rails continuedAlamo Group Inc Stabilizer up against Gusset C-ClampsPre-Installing High Frame Frame Rail Installation2003 Alamo Group Inc Front ofPre-Installing High Frame continued Frame Rail Installation2003 Alamo Group Inc 24-1/2 Min height frame to HoodFrame Rail Installation Pre-Installing High Frame continued2003 Alamo Group Inc Pre-Install Mounting Tubes for High Frame continued Frame Rail InstallationAlamo Group Inc Item Part NoFrame Rail Installation Pre-Install Mounting Tubes for High Frame continuedFrame RailTack Welding Frame Rails places oneach side Frame Rail InstallationTack Welding Frame Rails continued Frame Rail Installation2003 Alamo Group Inc Figure 31 - ItemFrame Rail Installation Tack Welding Frame Rails continuedAlamo Group Inc Corners of AngleFrame Rail Installation Tack Welding Frame Rails continued2003 Alamo Group Inc Tack Weld Here in 3 places on top and 3 places on bottomRemove High Frame for Final Welding Frame Rail InstallationAlamo Group Inc Left Side of High Frame Mounting Tube Weld Solid all the way aroundRemove High Frame for Welding Frame Rail Installation2003 Alamo Group Inc Do Not Weld next to Bolt Holes, it will interfere Hex Heads of BoltsRemove High Frame for Welding. Continued Frame Rail InstallationAlamo Group Inc Weld here on2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 4 Frame Rail & High Frame Final Installation SectionA-Boom 2003 Alamo Group IncRe-Install Frame Rails to Tractor Front Mounting PadsFrame Rail Mounting Rear Axle StrapRe-Install Frame Rails to Tractor continued Frame Rail Installation2003 Alamo Group Inc Figure 5, 6Frame Rail Installation 4 WD Re-Install Frame Rails to Tractor continuedare installed Install with Nuts on top and Bolt Heads on the bottomRe-Install High Frame to Tractor Frame Rail Installation 4 WD2003 Alamo Group Inc Aligning on the RH side between the front and rear angle mountRe-Install High Frame to Tractor continued Frame Rail Installation 4 WD2003 Alamo Group Inc See figure 20Tighten LH & RH Side Frame Rail Installation 4 WDRe-Install High Frame to Tractor continued Tighten LH & RH SideFrame Rail Installation 4 WD Re-Install High Frame to Tractor continued2003 Alamo Group Inc Hyd. Tank, CWT & Decal Final Installation SectionA-Boom 2003 Alamo Group IncHyd. Tank - CWT Installation Hydraulic Tank InstallationCounter Weight Installation LH FrameDecal Installation Tank Decal InstallationTank Oil Level Sight Gauge 2003 Alamo Group IncCab Decal Installation Decal InstallationOFF Switch See Figure 2003 Alamo Group IncBoom Installation SectionA-BOOM 2003 Alamo Group IncBoom Installation Boom Installation / Boom HosesCutter Motor Control Valve Asy 2003 Alamo Group IncBoom Installation Boom Installation / Boom HosesAttach Swing Cylinder to KingHose Installation Pump / Tank Hose InstallationFront of Tank Front of Tractor 2003 Alamo Group IncPump / Tank Hose Installation continued Hose InstallationAlamo Group Inc See Figure2003 Alamo Group Inc A-Boom JD6615 / 7615 Asy Instruction Manual 07/03Section 7 Cylinder Control Valve Installation SectionA-BOOM StandardCylinder Control Valve Installation Handle Assembly InstallationControl 2003 Alamo Group IncON - OFF Switch Installation StartCommon Problems Standard Control Valve OperationON - OFF Switch Installation Wire Harness Standard Mechanical ValveStandard Control Valve Operationcontinued Cylinder Control Valve InstallationSystem Schematic Cylinder Hydraulic Control Circuit See Figures 2Cylinder Control Valve Installation 2003 Alamo Group IncCylinder Hydraulic Control Circuit See Figure 2 Cylinder Control Valve InstallationTilt DipperREMOTE CABLE OPERATION AND INSTALLATION Cylinder Hydraulic Control Circuit continuedCylinder Control Valve Installation MECHANICAL VALVE MODELSCylinder Control Valve Installation FlangeREMOTE CABLE OPERATION AND INSTALLATION continued Cylinder Control Valve Installation2003 Alamo Group Inc Control Assembly - Controller End Installation ProcedureCylinder Control Valve Installation REMOTE CABLE OPERATION AND INSTALLATION continued2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 8 Optional Joystick - Wire Harness & Valve Installation SectionA-BOOM 2003 Alamo Group IncOptional Joystick Mounting Cushion RemovedThree Existing Holes Tractor Seat with SeatInstalling Joystick Mount to Trac- tor Seat Option Joystick MountingAlamo Group Inc InstallingJoystick to Bracket Installing Wiring Harness for JoystickJoystick Mounting 2 WD & 4 WD Wire CoverInstalling Wiring Harness for Joystick Continued Starter Wires5. Wire Harness Through Cab. There is a Joystick Mounting 2 WD & 4 WDInstalling Wiring Harness to Joystick Ground Wire. The Blackwire at the harness See Figure Install Wiring Harness toInstalling Warning and Instruction Decals Joystick Mounting 2 WD & 4 WDAlamo Group Inc 02967827Wire Harness / Valve Mounting 2 WD & 4 WD Installing Wire Harness To ValveWire Harness Wire Harness runs along Tractor Frame RailsInstalling Wire Harness Wire Harness / Valve Mounting 2 WD & 4 WDAlamo Group Inc To Valve ContinuedWire Harness / Valve Mounting 2 WD & 4 WD Installing Wire Harness2003 Alamo Group Inc To Valve ContinuedJoystick Plug Bottom of Joystick Console Wire Harness Joystick Console Plug to Valve Actual Pin Location is Shown for Plug in this IllustrationControl Valve - Electric / Hydraulic 2003 Alamo Group Inc Section 9Head Installation Optional Heads SectionA-BOOM 2003 Alamo Group IncOptional Mower Head Installation Attaching Flail-Axe Head2003 Alamo Group Inc Hose #1 Hose #2Attaching Flail Head Optional Mower Head Installation2003 Alamo Group Inc Attaching Ditcher Head Optional Mower Head Installation2003 Alamo Group Inc 2003 Alamo Group Inc Section 10X-Frame Square Head Attachment Optional Mower Head Installation2003 Alamo Group Inc 1,3 2,4Fill Hydraulic Tank SectionA-BOOM Alamo Group IncFill Hydraulic Tank Fill Hydraulic Tank with Oil2003 Alamo Group Inc See FigureSight Gauge Return Pressure GaugeReturn Filter Suction Line2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 11 Hydraulic Start-Up Procedures SectionA-BOOM 2003 Alamo Group IncStart-up Instructions 2003 Alamo Group IncPost-Assembly Check List Alamo Group Inc2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 12 Boom Rest Plate and Boom Swing Stop Installation SectionA-BOOM 2003 Alamo Group IncBoom Rest Plate & Hook Installation Boom Rest Plate installationBoom Rest Plate Axle Mounted Boom Rest 2003 Alamo Group IncBoom Marked Here Boom Mark HereBolt on Boom RestMarked Here Boom Rest Hook C-Clamp Boom Rest Plate & Hook InstallationBoom Swing Stop Installation Boom Swing Stop installationHigh Frame King Post Lift Cyl Lug2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 13 2003 Alamo Group Inc A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03Section 13 Page A-Boom JD 6615 & JD7615 Assembly Manual 2003 Edition P/N 2003 Alamo Group IncA-Boom JD 6615 Asy Instruction Manual 05/03