A-BOOM
Assembly Instruction Manual John Deere 6615 and
ALAMO INDUSTRIAL
TO THE OWNER/OPERATOR/DEALER
HOW YOU CAN HELP
INTRODUCTION
CONTACT ALAMO INDUSTRIAL
2003 Alamo Group Inc
Safety Section
INDEX - ASSEMBLY INSTRUCTION
Operation Safety
Section
Section
INDEX - ASSEMBLY INSTRUCTION
Section
Section
Index
2003 Alamo Group Inc
2003 Alamo Group Inc Safety Section
SAFETY SECTION
SAFETY
Safety Section
SAFETY
2003Alamo Group Inc
LEA EL INSTRUCTIVO
SG-23
SAFETY
DANGER
DANGER
SAFETY
been swept. The mower blade can throw objects several hundred feet
DANGER
Battery posts, terminals and related accessories contain lead
SAFETY
Engine Exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the state of
A-BOOM
Section
TOOL REQUIREMENTS AND PRE-DELIVERY INSPECTION CHECKLIST
2003 Alamo Group Inc
2003 Alamo Group Inc
Assembly Tools, Supplies and Equipment Needed
Assortment of Screwdrivers, Short ones and Long ones. Required
Paint Scraper to remove Paint before welding. Recommended
Saftey Equipment
A-BOOM PRE-DELIVERY INSPECTION CHECKLIST
Frame and Boom
Hydraulic System
Tractor Mower Operation Inspection
Flail Mower Head
Post-Operation Inspection
A-BOOM PRE-DELIVERY INSPECTION CHECKLIST
2003 Alamo Group Inc
Tractor - Mower Component Location
For Check List
Section
Wheel Weight Installation
A-BOOM
2003 Alamo Group Inc
Fill Left Rear Wheel with Liquid
Rear Wheel Counter Weight
2003 Alamo Group Inc
Description
Rear Wheel Counter Weight
Installing Wheel Weight
Wheel Weight Mntg
Wheel Weight
Section 2
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
A-Boom
Front Pump Drive Shaft Installation
Section
2003 Alamo Group Inc
Installing Pump, Pump Drive Components and Hydraulic Tank
Pump / Drive Assembly Instructions
Installing Pump Drive Components
2003 Alamo Group Inc
Installing Pump Drive Components
Pump / Drive Assembly Instructions
Drive Shaft Assembly
Alamo Group Inc
Installing Pump Mount Plate & Tube End of Driveshaft
Installing Pump Drive Components continued
Pump / Drive Assembly Instructions
Shaft 1/2 Assembly
Installing Pump
Installing Pump Mount Plate & Tube End of Driveshaft continued
Pump / Drive Assembly Instructions
Alamo Group Inc
Pump / Drive Assembly Instructions
Installing Pump continued
2003 Alamo Group Inc
See Figure
Alamo Group Inc
Install Front frame Rail Supports
Pump / Drive Assembly Instructions
Section
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
Section
Frame Rail / High Frame Setup / Pre- Assembly Installation
A-Boom
2003 Alamo Group Inc
2003 Alamo Group Inc
Frame Rail Set Up
Frame Rail Pre-Assembly
Frame Rail Pre-Assembly continued
Frame Rail Installation
Alamo Group Inc
Description
Frame Rail Installation
Frame Stiiffener Kit
Frame Rail Pre-Assembly continued
2003 Alamo Group Inc
Frame Rail Installation
High Frame Mounting Tube Componnets
Frame Rail Pre-Assembly continued
Alamo Group Inc
2003 Alamo Group Inc
High Frame Installation
Frame Rail Pre-Assembly continued
High Frame Installation
High Frame & King Post Asy
Frame Rail Installation
Pre-Installing Frame Rails
Frame Rail
Support Brackets
Frame Rail Installation
Pre-Installing Frame Rails continued
Alamo Group Inc
Front Frame Rail Mount Pad Front Frame Rail Support Mount
Pre-Installing Frame Rails continued
Frame Rail Installation
Rear Axle
2003 Alamo Group Inc
Pre-Installing Frame Rails continued
Frame Rail Installation
Alamo Group Inc
Stabilizer up against Gusset C-Clamps
Frame Rail Installation
Pre-Installing High Frame
2003 Alamo Group Inc
Front of
Frame Rail Installation
Pre-Installing High Frame continued
2003 Alamo Group Inc
24-1/2 Min height frame to Hood
2003 Alamo Group Inc
Frame Rail Installation
Pre-Installing High Frame continued
Frame Rail Installation
Pre-Install Mounting Tubes for High Frame continued
Alamo Group Inc
Item Part No
Pre-Install Mounting Tubes for High Frame continued
Frame Rail Installation
Frame
Rail
places on
Tack Welding Frame Rails
each side
Frame Rail Installation
Frame Rail Installation
Tack Welding Frame Rails continued
2003 Alamo Group Inc
Figure 31 - Item
Tack Welding Frame Rails continued
Frame Rail Installation
Alamo Group Inc
Corners of Angle
Tack Welding Frame Rails continued
Frame Rail Installation
2003 Alamo Group Inc
Tack Weld Here in 3 places on top and 3 places on bottom
Frame Rail Installation
Remove High Frame for Final Welding
Alamo Group Inc
Left Side of High Frame Mounting Tube Weld Solid all the way around
Frame Rail Installation
Remove High Frame for Welding
2003 Alamo Group Inc
Do Not Weld next to Bolt Holes, it will interfere Hex Heads of Bolts
Frame Rail Installation
Remove High Frame for Welding. Continued
Alamo Group Inc
Weld here on
Section 4
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
Section
Frame Rail & High Frame Final Installation
A-Boom
2003 Alamo Group Inc
Front Mounting Pads
Re-Install Frame Rails to Tractor
Frame Rail Mounting
Rear Axle Strap
Frame Rail Installation
Re-Install Frame Rails to Tractor continued
2003 Alamo Group Inc
Figure 5, 6
Re-Install Frame Rails to Tractor continued
Frame Rail Installation 4 WD
are installed
Install with Nuts on top and Bolt Heads on the bottom
Frame Rail Installation 4 WD
Re-Install High Frame to Tractor
2003 Alamo Group Inc
Aligning on the RH side between the front and rear angle mount
Frame Rail Installation 4 WD
Re-Install High Frame to Tractor continued
2003 Alamo Group Inc
See figure 20
Frame Rail Installation 4 WD
Tighten LH & RH Side
Re-Install High Frame to Tractor continued
Tighten LH & RH Side
2003 Alamo Group Inc
Frame Rail Installation 4 WD
Re-Install High Frame to Tractor continued
Section
Hyd. Tank, CWT & Decal Final Installation
A-Boom
2003 Alamo Group Inc
Hydraulic Tank Installation
Hyd. Tank - CWT Installation
Counter Weight Installation
LH Frame
Tank Decal Installation
Decal Installation
Tank Oil Level Sight Gauge
2003 Alamo Group Inc
Decal Installation
Cab Decal Installation
OFF Switch See Figure
2003 Alamo Group Inc
Section
Boom Installation
A-BOOM
2003 Alamo Group Inc
Boom Installation / Boom Hoses
Boom Installation
Cutter Motor Control Valve Asy
2003 Alamo Group Inc
Boom Installation / Boom Hoses
Boom Installation
Attach Swing
Cylinder to King
Pump / Tank Hose Installation
Hose Installation
Front of Tank Front of Tractor
2003 Alamo Group Inc
Hose Installation
Pump / Tank Hose Installation continued
Alamo Group Inc
See Figure
Section 7
2003 Alamo Group Inc
A-Boom JD6615 / 7615 Asy Instruction Manual 07/03
Section
Cylinder Control Valve Installation
A-BOOM
Standard
Handle Assembly Installation
Cylinder Control Valve Installation
Control
2003 Alamo Group Inc
Start
ON - OFF Switch Installation
Standard Control Valve Operation
Common Problems
ON - OFF Switch Installation
Wire Harness Standard Mechanical Valve
Cylinder Control Valve Installation
Standard Control Valve Operationcontinued
Cylinder Hydraulic Control Circuit See Figures 2
System Schematic
Cylinder Control Valve Installation
2003 Alamo Group Inc
Cylinder Control Valve Installation
Cylinder Hydraulic Control Circuit See Figure 2
Tilt
Dipper
Cylinder Hydraulic Control Circuit continued
REMOTE CABLE OPERATION AND INSTALLATION
Cylinder Control Valve Installation
MECHANICAL VALVE MODELS
Flange
Cylinder Control Valve Installation
2003 Alamo Group Inc
REMOTE CABLE OPERATION AND INSTALLATION continued
Cylinder Control Valve Installation
Installation Procedure
Control Assembly - Controller End
Cylinder Control Valve Installation
REMOTE CABLE OPERATION AND INSTALLATION continued
Section 8
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
Section
Optional Joystick - Wire Harness & Valve Installation
A-BOOM
2003 Alamo Group Inc
Cushion Removed
Optional Joystick Mounting
Three Existing Holes
Tractor Seat with Seat
Alamo Group Inc
Installing Joystick Mount to Trac- tor Seat
Option Joystick Mounting
Installing Wiring Harness for Joystick
InstallingJoystick to Bracket
Joystick Mounting 2 WD & 4 WD
Wire Cover
Starter Wires
Installing Wiring Harness for Joystick Continued
5. Wire Harness Through Cab. There is a
Joystick Mounting 2 WD & 4 WD
Ground Wire. The Black
Installing Wiring Harness to Joystick
wire at the harness See Figure
Install Wiring Harness to
Joystick Mounting 2 WD & 4 WD
Installing Warning and Instruction Decals
Alamo Group Inc
02967827
Installing Wire Harness To Valve
Wire Harness / Valve Mounting 2 WD & 4 WD
Wire Harness
Wire Harness runs along Tractor Frame Rails
Wire Harness / Valve Mounting 2 WD & 4 WD
Installing Wire Harness
Alamo Group Inc
To Valve Continued
Installing Wire Harness
Wire Harness / Valve Mounting 2 WD & 4 WD
2003 Alamo Group Inc
To Valve Continued
Joystick Plug Bottom of Joystick Console
Actual Pin Location is Shown for Plug in this Illustration
Wire Harness Joystick Console Plug to Valve
Control Valve - Electric / Hydraulic
Section 9
2003 Alamo Group Inc
Section
Head Installation Optional Heads
A-BOOM
2003 Alamo Group Inc
Attaching Flail-Axe Head
Optional Mower Head Installation
2003 Alamo Group Inc
Hose #1 Hose #2
2003 Alamo Group Inc
Attaching Flail Head
Optional Mower Head Installation
2003 Alamo Group Inc
Attaching Ditcher Head
Optional Mower Head Installation
Section 10
2003 Alamo Group Inc
Optional Mower Head Installation
X-Frame Square Head Attachment
2003 Alamo Group Inc
1,3 2,4
Section
Fill Hydraulic Tank
A-BOOM
Alamo Group Inc
Fill Hydraulic Tank with Oil
Fill Hydraulic Tank
2003 Alamo Group Inc
See Figure
Return Pressure Gauge
Sight Gauge
Return Filter
Suction Line
Section 11
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
Section
Hydraulic Start-Up Procedures
A-BOOM
2003 Alamo Group Inc
2003 Alamo Group Inc
Start-up Instructions
Alamo Group Inc
Post-Assembly Check List
Section 12
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
Section
Boom Rest Plate and Boom Swing Stop Installation
A-BOOM
2003 Alamo Group Inc
Boom Rest Plate installation
Boom Rest Plate & Hook Installation
Boom Rest Plate Axle Mounted Boom Rest
2003 Alamo Group Inc
Boom Mark HereBolt on Boom Rest
Boom Marked Here
Marked Here Boom Rest Hook C-Clamp
Boom Rest Plate & Hook Installation
Boom Swing Stop installation
Boom Swing Stop Installation
High Frame
King Post Lift Cyl Lug
Section 13
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
Section 13
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
Page
A-Boom JD 6615 Asy Instruction Manual 05/03
A-Boom JD 6615 & JD7615 Assembly Manual 2003 Edition P/N
2003 Alamo Group Inc