A-BOOM
Assembly Instruction Manual John Deere 6615 and
ALAMO INDUSTRIAL
TO THE OWNER/OPERATOR/DEALER
2003 Alamo Group Inc
INTRODUCTION
HOW YOU CAN HELP
CONTACT ALAMO INDUSTRIAL
Section
INDEX - ASSEMBLY INSTRUCTION
Safety Section
Operation Safety
Section
INDEX - ASSEMBLY INSTRUCTION
Section
Section
Index
2003 Alamo Group Inc
2003 Alamo Group Inc Safety Section
SAFETY SECTION
SAFETY
LEA EL INSTRUCTIVO
SAFETY
Safety Section
2003Alamo Group Inc
SG-23
SAFETY
DANGER
DANGER
SAFETY
DANGER
been swept. The mower blade can throw objects several hundred feet
components contain or emit chemicals known to the state of
SAFETY
Battery posts, terminals and related accessories contain lead
Engine Exhaust, some of its constituents, and certain vehicle
2003 Alamo Group Inc
Section
A-BOOM
TOOL REQUIREMENTS AND PRE-DELIVERY INSPECTION CHECKLIST
Paint Scraper to remove Paint before welding. Recommended
Assembly Tools, Supplies and Equipment Needed
2003 Alamo Group Inc
Assortment of Screwdrivers, Short ones and Long ones. Required
Hydraulic System
A-BOOM PRE-DELIVERY INSPECTION CHECKLIST
Saftey Equipment
Frame and Boom
A-BOOM PRE-DELIVERY INSPECTION CHECKLIST
Flail Mower Head
Tractor Mower Operation Inspection
Post-Operation Inspection
2003 Alamo Group Inc
Tractor - Mower Component Location
For Check List
2003 Alamo Group Inc
Wheel Weight Installation
Section
A-BOOM
Description
Rear Wheel Counter Weight
Fill Left Rear Wheel with Liquid
2003 Alamo Group Inc
Wheel Weight
Installing Wheel Weight
Rear Wheel Counter Weight
Wheel Weight Mntg
Section 2
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
2003 Alamo Group Inc
Front Pump Drive Shaft Installation
A-Boom
Section
2003 Alamo Group Inc
Pump / Drive Assembly Instructions
Installing Pump, Pump Drive Components and Hydraulic Tank
Installing Pump Drive Components
Alamo Group Inc
Pump / Drive Assembly Instructions
Installing Pump Drive Components
Drive Shaft Assembly
Shaft 1/2 Assembly
Installing Pump Drive Components continued
Installing Pump Mount Plate & Tube End of Driveshaft
Pump / Drive Assembly Instructions
Alamo Group Inc
Installing Pump Mount Plate & Tube End of Driveshaft continued
Installing Pump
Pump / Drive Assembly Instructions
See Figure
Installing Pump continued
Pump / Drive Assembly Instructions
2003 Alamo Group Inc
Alamo Group Inc
Install Front frame Rail Supports
Pump / Drive Assembly Instructions
Section
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
2003 Alamo Group Inc
Frame Rail / High Frame Setup / Pre- Assembly Installation
Section
A-Boom
2003 Alamo Group Inc
Frame Rail Set Up
Frame Rail Pre-Assembly
Description
Frame Rail Installation
Frame Rail Pre-Assembly continued
Alamo Group Inc
2003 Alamo Group Inc
Frame Stiiffener Kit
Frame Rail Installation
Frame Rail Pre-Assembly continued
Alamo Group Inc
High Frame Mounting Tube Componnets
Frame Rail Installation
Frame Rail Pre-Assembly continued
2003 Alamo Group Inc
High Frame Installation
Frame Rail Pre-Assembly continued
High Frame Installation
High Frame & King Post Asy
Support Brackets
Pre-Installing Frame Rails
Frame Rail Installation
Frame Rail
Front Frame Rail Mount Pad Front Frame Rail Support Mount
Pre-Installing Frame Rails continued
Frame Rail Installation
Alamo Group Inc
2003 Alamo Group Inc
Frame Rail Installation
Pre-Installing Frame Rails continued
Rear Axle
Stabilizer up against Gusset C-Clamps
Frame Rail Installation
Pre-Installing Frame Rails continued
Alamo Group Inc
Front of
Pre-Installing High Frame
Frame Rail Installation
2003 Alamo Group Inc
24-1/2 Min height frame to Hood
Pre-Installing High Frame continued
Frame Rail Installation
2003 Alamo Group Inc
2003 Alamo Group Inc
Frame Rail Installation
Pre-Installing High Frame continued
Item Part No
Pre-Install Mounting Tubes for High Frame continued
Frame Rail Installation
Alamo Group Inc
Rail
Frame Rail Installation
Pre-Install Mounting Tubes for High Frame continued
Frame
Frame Rail Installation
Tack Welding Frame Rails
places on
each side
Figure 31 - Item
Tack Welding Frame Rails continued
Frame Rail Installation
2003 Alamo Group Inc
Corners of Angle
Frame Rail Installation
Tack Welding Frame Rails continued
Alamo Group Inc
Tack Weld Here in 3 places on top and 3 places on bottom
Frame Rail Installation
Tack Welding Frame Rails continued
2003 Alamo Group Inc
Left Side of High Frame Mounting Tube Weld Solid all the way around
Remove High Frame for Final Welding
Frame Rail Installation
Alamo Group Inc
Do Not Weld next to Bolt Holes, it will interfere Hex Heads of Bolts
Remove High Frame for Welding
Frame Rail Installation
2003 Alamo Group Inc
Weld here on
Remove High Frame for Welding. Continued
Frame Rail Installation
Alamo Group Inc
Section 4
2003 Alamo Group Inc
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2003 Alamo Group Inc
Frame Rail & High Frame Final Installation
Section
A-Boom
Rear Axle Strap
Re-Install Frame Rails to Tractor
Front Mounting Pads
Frame Rail Mounting
Figure 5, 6
Re-Install Frame Rails to Tractor continued
Frame Rail Installation
2003 Alamo Group Inc
Install with Nuts on top and Bolt Heads on the bottom
Frame Rail Installation 4 WD
Re-Install Frame Rails to Tractor continued
are installed
Aligning on the RH side between the front and rear angle mount
Re-Install High Frame to Tractor
Frame Rail Installation 4 WD
2003 Alamo Group Inc
See figure 20
Re-Install High Frame to Tractor continued
Frame Rail Installation 4 WD
2003 Alamo Group Inc
Tighten LH & RH Side
Tighten LH & RH Side
Frame Rail Installation 4 WD
Re-Install High Frame to Tractor continued
2003 Alamo Group Inc
Frame Rail Installation 4 WD
Re-Install High Frame to Tractor continued
2003 Alamo Group Inc
Hyd. Tank, CWT & Decal Final Installation
Section
A-Boom
LH Frame
Hyd. Tank - CWT Installation
Hydraulic Tank Installation
Counter Weight Installation
2003 Alamo Group Inc
Decal Installation
Tank Decal Installation
Tank Oil Level Sight Gauge
2003 Alamo Group Inc
Cab Decal Installation
Decal Installation
OFF Switch See Figure
2003 Alamo Group Inc
Boom Installation
Section
A-BOOM
2003 Alamo Group Inc
Boom Installation
Boom Installation / Boom Hoses
Cutter Motor Control Valve Asy
Cylinder to King
Boom Installation
Boom Installation / Boom Hoses
Attach Swing
2003 Alamo Group Inc
Hose Installation
Pump / Tank Hose Installation
Front of Tank Front of Tractor
See Figure
Pump / Tank Hose Installation continued
Hose Installation
Alamo Group Inc
Section 7
2003 Alamo Group Inc
A-Boom JD6615 / 7615 Asy Instruction Manual 07/03
Standard
Cylinder Control Valve Installation
Section
A-BOOM
2003 Alamo Group Inc
Cylinder Control Valve Installation
Handle Assembly Installation
Control
Start
ON - OFF Switch Installation
Wire Harness Standard Mechanical Valve
Common Problems
Standard Control Valve Operation
ON - OFF Switch Installation
Cylinder Control Valve Installation
Standard Control Valve Operationcontinued
2003 Alamo Group Inc
System Schematic
Cylinder Hydraulic Control Circuit See Figures 2
Cylinder Control Valve Installation
Dipper
Cylinder Hydraulic Control Circuit See Figure 2
Cylinder Control Valve Installation
Tilt
MECHANICAL VALVE MODELS
REMOTE CABLE OPERATION AND INSTALLATION
Cylinder Hydraulic Control Circuit continued
Cylinder Control Valve Installation
Flange
Cylinder Control Valve Installation
2003 Alamo Group Inc
REMOTE CABLE OPERATION AND INSTALLATION continued
Cylinder Control Valve Installation
REMOTE CABLE OPERATION AND INSTALLATION continued
Control Assembly - Controller End
Installation Procedure
Cylinder Control Valve Installation
Section 8
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
2003 Alamo Group Inc
Optional Joystick - Wire Harness & Valve Installation
Section
A-BOOM
Tractor Seat with Seat
Optional Joystick Mounting
Cushion Removed
Three Existing Holes
Alamo Group Inc
Installing Joystick Mount to Trac- tor Seat
Option Joystick Mounting
Wire Cover
InstallingJoystick to Bracket
Installing Wiring Harness for Joystick
Joystick Mounting 2 WD & 4 WD
Joystick Mounting 2 WD & 4 WD
Installing Wiring Harness for Joystick Continued
Starter Wires
5. Wire Harness Through Cab. There is a
Install Wiring Harness to
Installing Wiring Harness to Joystick
Ground Wire. The Black
wire at the harness See Figure
02967827
Installing Warning and Instruction Decals
Joystick Mounting 2 WD & 4 WD
Alamo Group Inc
Wire Harness runs along Tractor Frame Rails
Wire Harness / Valve Mounting 2 WD & 4 WD
Installing Wire Harness To Valve
Wire Harness
To Valve Continued
Installing Wire Harness
Wire Harness / Valve Mounting 2 WD & 4 WD
Alamo Group Inc
To Valve Continued
Wire Harness / Valve Mounting 2 WD & 4 WD
Installing Wire Harness
2003 Alamo Group Inc
Joystick Plug Bottom of Joystick Console
Actual Pin Location is Shown for Plug in this Illustration
Wire Harness Joystick Console Plug to Valve
Control Valve - Electric / Hydraulic
Section 9
2003 Alamo Group Inc
2003 Alamo Group Inc
Head Installation Optional Heads
Section
A-BOOM
Hose #1 Hose #2
Optional Mower Head Installation
Attaching Flail-Axe Head
2003 Alamo Group Inc
2003 Alamo Group Inc
Attaching Flail Head
Optional Mower Head Installation
2003 Alamo Group Inc
Attaching Ditcher Head
Optional Mower Head Installation
Section 10
2003 Alamo Group Inc
1,3 2,4
X-Frame Square Head Attachment
Optional Mower Head Installation
2003 Alamo Group Inc
Alamo Group Inc
Fill Hydraulic Tank
Section
A-BOOM
See Figure
Fill Hydraulic Tank
Fill Hydraulic Tank with Oil
2003 Alamo Group Inc
Suction Line
Sight Gauge
Return Pressure Gauge
Return Filter
Section 11
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
2003 Alamo Group Inc
Hydraulic Start-Up Procedures
Section
A-BOOM
2003 Alamo Group Inc
Start-up Instructions
Alamo Group Inc
Post-Assembly Check List
Section 12
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
2003 Alamo Group Inc
Boom Rest Plate and Boom Swing Stop Installation
Section
A-BOOM
2003 Alamo Group Inc
Boom Rest Plate & Hook Installation
Boom Rest Plate installation
Boom Rest Plate Axle Mounted Boom Rest
Boom Rest Plate & Hook Installation
Boom Marked Here
Boom Mark HereBolt on Boom Rest
Marked Here Boom Rest Hook C-Clamp
King Post Lift Cyl Lug
Boom Swing Stop Installation
Boom Swing Stop installation
High Frame
Section 13
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
Section 13
2003 Alamo Group Inc
A-Boom JD 6615 / 7615 Asy Instruction Manual 07/03
Page
A-Boom JD 6615 Asy Instruction Manual 05/03
A-Boom JD 6615 & JD7615 Assembly Manual 2003 Edition P/N
2003 Alamo Group Inc