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Henny Penny 600, 500 manual Details, Accessing Diagnostic Mode, “ Diagnostic “ “ Report “

Models: 500 600

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5-3. DIAGNOSTIC MODE

						Model 500/600
5-3. DIAGNOSTIC MODE	The Chick-fil-A fryer controllers provide diagnostic functions that let an
DETAILS	Operator review operating and performance data for the fryer.
	The information provided by Diagnostic Mode can be used to monitor
	procedural errors, such as, not waiting for the READY light before
	starting a Cook Cycle, canceling cycles early, etc.
	In addition, Diagnostic Mode allows slight adjustment to product color,
	reports the age and accumulated wear of the oil, and reports informa-
	tion about the performance of the line voltage supply.
	Accessing Diagnostic Mode
	To activate Diagnostic Mode, press the					button, then press
	To activate Diagnostic Mode, press the					button, then press

button. The controller displays the following message:

“ DIAGNOSTIC “ “ REPORT “

When this introduction message is finished, the controller displays

Diagnostic step D 1 (see below).

are used to step through the report items. Press to

step forward to the next item. Press	to step backward through
the report items.

The report information is grouped into sections, D 1 through D 10.

Most sections have several related items.

To toggle between English and Spanish Display Mode, press

button then press

.

To exit Diagnostic Report Mode at any point, press .

5-10

803

Image 66

Henny Penny 600, 500 manual Details, Accessing Diagnostic Mode, “ *Diagnostic* “ “ *Report* “

Contents

OPERATOR’S MANUAL Henny Penny CFA Pressure Fryer Electric Model Gas ModelPage Keep appliance area free and clear from combustibles DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORSModel 500/600 TABLE OF CONTENTS SectionPage TABLE OF CONTENTS Preventive Maintenance ScheduleSECTION 1. INTRODUCTION 1-1. INTRODUCTION1-2. PROPER CARE 1-3. ASSISTANCE 1-4. SAFETY NOTICE is used to highlight especially important informationpressure fryer SECTION 2. INSTALLATION2-1. INTRODUCTION Do not puncture the fryer with any objects such2-2. UNPACKING 7. Close the front doorContinued INSTRUCTIONS2-2. UNPACKING INSTRUCTIONS 2-3. SELECTING THE FRYER LOCATION2-3. SELECTING THE FRYER LOCATION Continued 2-4. LEVELING THE FRYER 2-5. VENTILATION OF FRYER2-4. VENTILATION 0F FRYER Continued Model 500/6002-6. GAS SUPPLY To avoid possible serious personal injuryDo not use cast iron fittings servicing. This may be accomplished by Provisions should be made for moving the fryer for cleaning and2-6. GAS SUPPLY Continued 2-7. GAS LEAK TESTModel 500/600 Lighting Procedure - Solid State Ignition 2-8. GAS PRESSURE REGULATOR SETTINGS 2-9. GAS PILOT & BURNERLIGHTINGAND SHUTDOWN PROCEDURE Shutdown Procedure2-9. GAS PILOT & BURNER LIGHTING AND SHUT DOWN PROCEDURES Continued Lighting Procedure - Solid State IgnitionShutdown Procedure ADJUSTMENT The gas regulator is preset at the factory at 3.5 inch water columnkPa for natural gas 10.0 inch 2.49 kPa for propane. If adjustment is + ground service. The gas fryer is factory equipped with a groundedPhase Supply Wiring and Fusing for Electric FryerWire 2-12. ELECTRICAL REQUIREMENTS ELECTRIC FRYERFrypot Lid Gasket Deadweight Assembly Safety Relief Valve SECTION 3. OPERATION 3-1. OPERATING COMPONENTS3-1. OPERATING COMPONENTS Continued Safety Relief Valve Ring Pressure Gauge Solenoid Valve Drain Valve Drain Interlock SwitchCondensation Drain Pan Lid Latch Gas Control Valve Model Spindle Assembly Lid Limit Stop 3-1. OPERATING COMPONENTS Continued High LimitFilter Drain Pan Filter Union Filter Valve Contactors Model Description Function3-2. OPERATING CONTROLS Control DecalContinued 3-3. CLOCK SET twice. “CLOCK SET” then3-3. CLOCK SET 14. PressContinued 3-4. DIAGNOSTIC MODE AND SPECIAL FUNCTIONS Peanut Oil Life FunctionLanguage Selection Status Mode 3-4. DIAGNOSTIC MODE AND SPECIAL FUNCTIONS ContinuedManual Mode Peanut Oil Filter EnforcementInformation Mode 3-4. DIAGNOSTIC MODE AND SPECIAL FUNCTIONS Continued“*INFO MODE*” shows on display. Press or to access the DISPLAY 3-5. WARNINGS AND ERROR MESSAGESWARNINGS CAUSE3-5. WARNINGS AND ERROR MESSAGES ContinuedERROR CODES CAUSE3-5. WARNINGS AND ERROR CODESERROR MESSAGES Continued DISPLAYWhen using solid shortening, it is recommended to melt 3-6. FILLING OR ADDING PEANUT OILElectric Model PEANUT OIL Continued 3-6. FILLING OR ADDINGGas Model When using solid shortening, it is recommended to melt3-7. BASIC OPERATION Do not bypass the Melt Cycle unless enough shortening3-7. BASIC OPERATION 10. Once out of the Melt CycleContinued IZED SHORTENINGAND STEAM MAY ESCAPE FRYPOT. SEVERE BURNS WILL RESULT 3-7. BASIC OPERATION ContinuedLID MUST BE LATCHED PROPERLY OR PRESSUR DO NOT LIFT HANDLE OR FORCE LID LATCHSHORTENING OVERFLOWING THE FRYPOT, WHICH 3-8. CARE OF PEANUT OILFOLLOW THE INSTRUCTIONS BELOW TO AVOID COULD RESULT IN SERIOUS BURNS, PERSONALcausing breading to stick and burn 3-9. FILTERING OFSHORTENING Scraping the electric fryer elements, or the curved portionpeanut oil RINSE HOSE WHEN THE MAIN POWER SWITCH ISUse caution to prevent burns caused by splashing hot ONLY CONNECTAND DISCONNECT THE FILTER3-10. FILTER PUMP PROBLEM PREVENTION 3-9. FILTERING OF SHORTENING Continued3-11. FILTER PUMP MOTOR THERMAL PROTECTOR 3-12. CHANGING THE FILTER ENVELOPE3-12. CHANGING THE FILTER ENVELOPE Continued 3-13. CLEANING THE FRYPOT BECOMES SUPERHEATED. WHEN LID IS OPENED 3-13. CLEANING THE FRYPOT ContinuedCLEANER IN FRYPOT. WATER UNDER PRESSURE DO NOT CLOSE LID WITH WATER AND/OR3-13. CLEANING THE FRYPOT Continued Do not spray the unit with water, such as, with a garden hoseFailure to follow this caution could cause component failure If using Henny Penny fryer cleaner, continue to the next stepsfryer 3-13. CLEANING THEFRYPOT Continued NEW OR USEDProcedure SECTION 4. PREVENTIVE MAINTENANCEMAINTENANCE When “FILTER LOCKOUT”WEIGHT VALVE 4-2. CLEANING THE DEADAt the end of each day, the deadweight valve assembly must be cleaned as follows4-3. REMOVAL AND CLEANING OF SAFETY RELIEF VALVE 4-4. REVERSING LID 1. Heat peanut oil and stir completely until peanut oil temperatureTEMPERATURE PROBE GASKET4-6. LIMIT STOP ADJUSTMENT Step Step 4-7. LUBRICATE LID SPINDLE AND BALL SEAT 4-8. CHECK & TIGHTEN ELEMENT SPREADER BARS Model 500 only Page SECTION 5. TROUBLESHOOTING 5-1. INTRODUCTIONCorrection ProblemCause COOKING SECTIONCause COOKING SECTION ContinuedProblem CorrectionCorrection ProblemCause COOKING SECTION ContinuedCorrection ProblemCause COOKING SECTION ContinuedProblem POWER SECTIONPRESSURE SECTION CauseProblem PRESSURE SECTION ContinuedFILTER SYSTEM SECTION CauseProblem FILTER SYSTEM SECTION ContinuedHEATING OF PEANUT OILSECTION CauseCOILS, CONTACTORS AND WIRING” shows onHEATING OF PEANUT OILSECTION Continued Problem“ *DIAGNOSTIC* “ “ *REPORT* “ 5-3. DIAGNOSTIC MODEAccessing Diagnostic Mode DETAILS5-3. DIAGNOSTIC MODE DETAILS Continued D 1 ColorAdjustment“ LT - - - - - + - - - - - DK” “D2 THIS OIL IS “ “D2 16% USED “ D 2 Oil Wear Report“D2 THIS OIL IS “ “D2 4 DAYS OLD “ 5-3. DIAGNOSTIC MODE DETAILS ContinuedVoltage Report for Today D 3 Line Voltage Performance ReportDETAILS Continued “D3 YOU HAD 3” “D3 LOW VOLTAGE” “D3 WARNINGS” “D3 TODAY”“D3 CHECK CORD,” “D3 WIRING,” “D3AND BREAKER” “D3 PROBLEM”“D3 FACILITY” “D3 OR UTILITY” “D3 PROBLEM” “D3ARE OTHER”“D3 BEFORE TODAY” “D3 27 LOW VOLT” “D3 WARNINGS” “D3 ON THIS OIL” If one or more low voltage warnings have been detected before todaythe following sequence is displayed “D3 MIN VOLTAGE” “D3 BEFORE TODAY” “D3 = 85%”following report is displayed “D4 PROBLEMS”“D4 CHECK COILS,” “D4 CONTACTORS,” “D4AND WIRING” “D4 CAN’T TEST” “D4 HEAT CAPACITY” “D4 DUE TO” “D4 VOLTAGE”“D4 APPEAR OK “ “D4 CHECK “ “D4 CONTACTORS, “ “D4 CONNECTIONS, “ “D4 AND WIRING ““D4 HEATER COILS “ D 5 Cook Times Slow Cooks Report“D5 COOKING SLOW” “D5 TODAY” “D5 COIL PROBLEMS”“D5 SOME SLOW” “D5 COOKS TODAY” “D5 MAYBE DUE TO” “D5 VOLTAGE OR” “D5 “FILET” Product Name“D5 OR FROZEN” “D5 POSSIBLE”“D5 OVERSIZED” “D5 BATCH OF”“D6 LAST OIL,” “D6 COOKED” “D6 BEFORE READY” “D6 24 TIMES” “D6 BEFORE TODAY,” “D6 COOKED” “D6 BEFORE READY” “D6 8 TIMES”“D6 ON THIS OIL” D 7 “Stopped Too Soon” Report“D7 LAST OIL” “D7 5% OF LOADS” “D7 WERE STOPPED” “D7 TOO SOON” “D7 BEFORE TODAY “ “D7 3% OF LOADS” “D7 WERE STOPPED” “D7 TOO SOON”“D7 ON THIS OIL” D 8 “Beeped *DONE* Too Long” Report“D8 LAST OIL” “D8 6% OF LOADS” “D8 BEEPED ‘DONE” “D8 TOO LONG” “D8 BEFORE TODAY “ “D8 7% OF LOADS” “D8 BEEPED ‘DONE’” “D8 TOO LONG”“D8 ON THIS OIL” D 9 Irregular Loading Report“D9 TODAY” “D9 LOADING”“D9 LOOKS OK” “D9 IRREGULAR”controller shows Loading Report for Previous Batch of Peanut oilIf no products have a failed to detect rate of more than 5%, the “D9 LOADING” “D9 LOOKED OK” “D9 PREVIOUS OIL”“10 ORIG. VALUES” “10 PROD’S 123456”“10 DO NOT MATCH” “10ALL CFAITEMS”“10 3 HC ITEMS” DIAGNOSTIC MODE“10 ALL HC ITEMS” INFORMATION MODE4. COOK DATA 5-4. INFORMATION MODE DETAILS3. HEAT-UP’S DISPLAYEXAMPLEDETAILS 5-4. INFORMATION MODEDISPLAYEX FUNCTIONDETAILS 6. PREV DAY - SUN5-4. INFORMATION MODE FUNCTIONDETAILS 7. 7-DAY TOTALS5-4. INFORMATION MODE FUNCTIONDETAILS 8. OIL DATA current batch resets by Clean-Out Mode5-4. INFORMATION MODE Press to step through the following dataDISPLAYEX DETAILSpeanut oil Press to step through the following dataFUNCTION TOT WEAR10. INP AVHDSFM 5-4. INFORMATION MODEDETAILS “12. POT TMP temp.” 11. OUTP H* P12. POT TMP 13. CPU TMP16. AMPS 33 33 14. ANALOG15. AC VOLTS 98% 5-4. INFORMATION MODEModel 500/600 HENNYPENNYPRESSUREFRYERS G L O S S A R YModel 500/600 gas fryers onlyModel 500/600 shortening level also referred to as level indictor linesgas fryers only head fryers. the lid assembly includes spindlesModel 500/600 gas fryers onlygas fryers only Model 500/600place see lid latch gas fryers onlyModel 500/600 gas fryers onlysee ignition modules 4 HEAD PRESSURE FRYER ElectricHENNY PENNY ElectricLIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Model 500/600Revised 01/01/07 Eaton,OH Henny Penny CorporationP.O.Box Toll free in USA