Hitachi J300U Series instruction

CAUTION

*Radiating fin and discharging resistor will have high temperature. Be sure not to touch them.

Otherwise, there is a danger of getting burned.

*Low to high speed operation of the inverter can be easily set. Be sure to operate it after checking the tolerance of the motor and machine.

Otherwise, there is a danger of injury.

*If a motor is operated at a frequency higher than 60Hz, be sure to check the speeds of the motor and the machine with each manufacturer, and after getting their consent, operate them.

Otherwise, there is a danger of machine breakage.

Note:

(1)Make sure that the power lines (input power supply R(L1), S(L2) and T(L3), and output terminals, U(T1), V(T2) and W(T3) are connected correctly.

(2)Make sure that there are no mistakes in the signal line connections.

(3)Make sure that the inverter case () is grounded.

(4)Make sure that terminals other than those specified are not grounded.

(5)Make sure that the inverter is installed vertically on a wall, and a nonflammable material such as a steel plate is used as a mounting surface.

(6)Make sure that there are no short-circuits caused by stray pieces of wire, solderless termi- nals or other objects left from wiring work. Also, make sure that no tools have been left behind.

(7)Make sure that the output wires are not short-circuited or grounded.

(8)Make sure that there are no loose screws or terminals.

(9)Make sure that the maximum frequency setting matches the machine specifications.

Be sure to refer to page 10-2 when conducting insulation resistance and withstand voltage tests. Never test terminals other than those which are indicated.

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Hitachi J300U Series instruction manual

Contents

J300 Series Safety Definitions and Symbols Precautions Page Revision History Table Iii Pollution degree Aug Table of Contents Safety Precautions Installation Inputoutput Input phase failure protection Noise filter Fuse Good example Power supplyBad example Control and operation Maintenance, inspection and part replacement Appendix Megohm-meter Earth leakage breaker MgoTurn on and OFF Good example Earth LeakageSurge absorber breaker Power Supply Leading power factor capacitorMotor To be grounded or shielded wire General Caution Contents of Specifications Label Inspection Upon Unpacking Appearance and Names of Parts Names of Parts Installation Be sure to check the ambient temperature Precaution for installation and wiring Vent hole Cm or more Wiring Power supply Wiring the Power Supply and Motor L3 RB + T1 T2 T3 PEDynamic Braking Resistor Braking Units ELB Improper grounding Proper grounding Inverter Inverter At the site Wiring of Control Circuit Terminals FM CM1 PLC P24 CM2 AL2 AL1 AL0CM2 AL2 AL1 AL0 Page Connection to the Programmable Controller Wiring Equipment, Options EMI filter, etc Standard equipment Power supplyMagnetic 200V class Inverter Terminal RB P Free run input signal Current frequency commandCommon for frequency command Output Run signal 27 VDC Intelligent output signal Control Circuit Terminals PLC Abnormal, Power off AL0-AL1 openContact rating 250 VAC Resistor load Cosø=0.4 10 mA 30 VDC Resistor load Terminal Connection Diagram Operation Before Starting OperationPage Running from external command For sink type wiringTest Run Operating with digital operator Key and then press Press Key to set PressKey to Key to set Press Key to Contact specification Contact b Contact a Resetting Any one of A, B and C is possible Power Lamp Monitor LED display STOP/RESET keyOperation of the Digital Operator Func Function key Up key, Down key Key is pressed, the extension function mode can be selected Key Description Explanation of Screen Display Monitor mode Transition of Each CodeOutput frequency Digital Operator Initialization List Screen display Monitor mode contents Explanation of Modes 10.00 to 100.00 to Trip currentTrip cause Is displayed Function mode SettingFrequency Running Direction Accelera- tion time 1 Decelera Tion time 1 Manual torque boost Run Motor receiving voltage setting Extension function How to Delete Trip History Data , Extension function mode contents Start frequency adjustment Extension Function CodeSpeed control response constant Initial value Constant between 99.9 is set in units Frequency upper, lower limiter Extension Function Code Contents and display Carrier frequency settingFrequency command sampling frequency setting Multispeed setting Setting method 20% 120% Motor poles setting for motor speed monitorInitial value Func 100 150 Setting end Initial value Setting method400 External frequency Same as A26 Operation will be stopped Inverter requiring an external resistorT1 + t2 + t3 100 Model 055, 075LF External Output full-scale value Current monitorTorque monitor 200% of the rated torque Terminal connection example Frequency arrival signal output method At the time of constantSpeed arrival Only optionally set frequency Swjg Swfw Base frequency setting Maximum frequencyFrequency at the start of running PID This function is valid when 0 is set for Setting method Auto tuning settingMotor data selection Unusable Ro-T- option selection Terminal Setting Input Frequency arrival signal Signal during running Setting method is the sameOvertorque signal Note As that of the input terminals Extension Function Code Function name Input Protection Functions Other display Troubleshooting Error Messages and Diagnosis BRD%ED Ground fault on Symptom Display onCheck Countermeasure Appropriate value Trouble shooting HRW-OJ Page Maintenance and Inspection Maintenance and Inspection PrecautionsInspection Items Insulation resistance tests, withstand voltage tests 10-2 Applied voltage Good example Time Megohm-meterBad example Time 10-3 Daily Inspection and Periodic Inspection 1/3Instruments Location Daily Periodic 10-4 Daily Inspection and Periodic Inspection 2/3 Replacement Daily Inspection and Periodic Inspection 3/3No blown out LEDs Measurement Method for I/O Voltage, Current, and Power Parts to be measured 10-7 Measurement method for output voltage Standard Specifications Common Standarsd Specifications11-1 11-2 Description Input voltage Class Model Name Type Individual Specification USA version J300 11-3 Functions When Using the Optional Remote Operator Connecting the remote operator12-1 Switch Model J300 series 12-2Same as VWA, J100 Monitor mode 12-3 12-4 Term Lllllllll Function mode 12-5 12-6 12-7 12-8 12-9 12-10 12-11 12-12 12-13 12-14 12-15 For error contents, see Other displays12-16 Forced rewriting Description Alarm Value. Note that when Automatically rewritten12-17 Fmax Fch Dimensions Remote operator, copy unit12-18 Copy Unit Function 12-19 Data to be copied by the copy unit Precautions for copying 12-20 Service 13-1Page Autotuning start Setting method Precautions New remote operator Select 3 Function in the first hierarchySelect 1 Control in the second hierarchy Select 2 Motor in the third hierarchy Tuning END Tuning NGDisplay in the failure state Running method by autotuning data Select Sensorless vector control by Control method Change the content of 6 Mode from When the data is changed, press KeySelect 1 V/f in the third hierarchy 0VC to 4SLV in the fourth hierarchy Carrier 50% Range where the energy conservation is effective Energy conservation running Outline of the functionLarge load Initial display SPD Precautions Setting process Principle Digital operator Select Running mode selec Tion STR Mode 2GOD IPS Powr IPS Trip OFF Time chart for retry mode Alarm Commercial power source switching Set TRM terminal modeFunction mode F-34 Digitaloperator Elbc Ambient Temperature Hours Operation/day Capacitor life year Appendix 3 Capacitor Life Curve Appendix 4 Acceleration/Deceleration Curve Constants CurveRU curve Acceleration Deceleration When V/f control is selected Function mode When sensor-less vector control is selected Function modeOperation conditions AUX Operation conditions Phenomena Improvements Display, etc Quickly varying loadMotor revolution varies when Load varies Select the motor capacity which is the most approxi Mate to the total capacity of the motors usedFor example, 7.5 kW, 5.5 kW, and 3.7 kW AUX K 022.00 kW 005.50 kW Select the most approximate value Appendix 6 Supplementaly Explanation of the Function Mode Function name Second function setting Monitor mode HOP, HRW DOP, DRWHRW DRW 4RESET Initreseton1F-SET SET Selectrem Controlvc 1AUTO 0NOR2DATA 0NOR 3LINE Acclinel 3LINE Decline L 4GAIN Decgain2TIME 2FRS 1ZST Runfrs ZST 1LEVEL 2CONST1.01LIML 2LIMH IN-TM1RS IN-TM2ATIN-TM3JG IN-TM4FRS 1BAUD 2NUMBER10EVN 1RYA 3RUN Wiring Sketch Appendix 8 PID FunctionPID Gain Data Setting Method