Powerware 5075 kVA

Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operation

164201261Rev. F 111503

RECTIFIER ALARMS

Rectifier Failure

Rectifier DC Over Voltage

Rectifier DC Under Voltage

Input Phase Rotation

Over Temperature

Over TemperatureWarning

TemperatureSensor Failure

Rectifier Calibration Required

Rectifier Setup Required

MONITOR ALARMS

OverloadWarning

Load Over 100%

Load Over 125%

Battery TestFailed

EEPROM Write Failed

Logic Power Supply Failure

Fan Failure

UPS Failure

Other UPS is On Bypass

Other UPS Status is Unknown

Emergency Bypass Failure

Redundant Module Failure

Check KW Sensing

Check Parallel Setup

Parallel System Overload

On Battery more than 30Seconds

Check UPM Breaker (CBS) AUX

Check Bypass Breaker (CBP)AUX

Monitor CalibrationRequired

Monitor Setup Required

Contents

Main Page Table of Contents 1 2 3 4 5 6 Section II Operation 37 7 8 9 10 11 12 13 14 15 Appendix A A-- -1 16 List of Figures Page Introduction Page Using This Manual Conventions Used in This Manual Safety Considerations Getting Help Page Page Page Getting Started 1. 1. 2. 3. 4. 5. Creating an Installation Plan Preparing YourSite Environment Considerations Inspecting and Unpacking Each Cabinet 1. 2. 3. Unloading the UPS System From the Pallet 1. 2. 3. 4. Wiring Requirements Page Installing the UPS Cabinet Sections 1. 2. 3. 4. Grounding Joined Cabinets 1. 2. Installing UPS Internal Power and Control Wiring Installing UPS External Wiring Preparing the UPS for Installing Optional Accessories Initial Startup Completing the Installation Checklist Page Page Installing a Remote EPO Control Toinstall a Remote EPO control: 1. 2. 3. TableA. RemoteEPOWireTerminations TB2 Installing a Remote Monitor Panel TableC. Optional Monitoring Accessories Page To ins t a l l an RM P : 1. 2. 3. TB1 TB2 4. Tab l e D. R M P Wi r e Ter m i n a t i o n s 5. 6. 7. 8. Page Installing a Relay Interface Module To ins t a l l an RI M : 1. 2. 3. Page 4. 5. 6. 7. Tab l e E. RI M Wir e Ter m i n a t i o n s Installing a Supervisory Contact Module Toinstall a Supervisory Contact Module: 1. 2. 3. TB1 TB2 4. 5. 6. 7. TableF. Supervisory Contact Module Wire Terminations Page Page Page Understanding UPS Operation Looking Inside the UPS Normal Mode Bypass Mode Battery Mode Maintenance Bypass Mode Monitoring and Controlling UPS Operation Page Controls and Features UPS Controls Control Panel Monitor Panel Maintenance Bypass Options and Accessories Safety Considerations Symbols, Controls, and Indicators Using the Monitor Panel 52 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261Rev. F 111503 The Monitor Panelcontains: 1. 2. 3. 4. A B C D E Using the Pushbuttons Adjusting the Contrast Reading the Status Indicators Normal Battery Bypass Notice Using the Menu Options 56 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261Rev. F 111503 Figure26. Load Amps Meters Screen Page Page 59 Figure 29. Unit Statistics Screen Page Page Page Operating the UPS Using the Operating Controls S Operation ToPlace the UPS in N ormal Mode: ToShut Down the UPS from Normal Mode: ToStart the UPS in Bypass Mode: ToTransfer the Critical Load to Maintenance Bypass from UPS Bypass: ToTransfer the Critical Load to UPS Bypass from Maintenance Bypass: ToCold Start the UPS from Battery (No AC Input Power): ToShut Down the UPS from Cold Start: ToReset the DC to DC Converter: Using the EMERGENCY POWER OFF Pushbutton ToU se the EMERGENCY POWER OFF Pushbutton 1. 2. Resetting UPS System after Emergency Power Off Using Features and Options RS232 Building Alarm Monitoring TB1 RS485 Summary Alarm Contacts Remote Monitor Panel Table1. Optional Monitoring Accessories The RMP contains a local horn and the following backlit status indicators: Relay Interface Module Supervisory Contact Module Responding to System Events System Event Horns System Event Lights System Event Messages Page Page Page Page Page Page Serial Communications Locating the Communications Panel Connecting Equipment to a Serial Port PORT 1 (DB--9) Table 2. Pin Assignments for Port 1 (DB---9) PORT 2 (DB--25)Optional Table 3. Pin Assignments for Port 2 (DB---25) Pin # Symbol Description Comments 3 5 Configuring the Serial Ports Tab l e 4. Mode Rate Data/Stop Handshaking Disabled (No Handshaking) XON/XOFF Save Ter mi na l Mo de Printing Selected Information Entire Log (Ctrl + P) Meters Printout (Ctrl + M) + System Information Printout (Ctrl + A) Battery TestPrintout (Ctrl + B) System Configuration System Configuration Mode Main Menu Program Building Alarms Enable/Disable Default Functions Customize Alarm Messages ProgramUnit Name Adjust Output Voltage Change Password Battery TestSetup Modify Low Battery Time Calibration Mode Computer Mode Remote Monitor Mode Page Optional Remote Notification Remote Notification Features Description of Operation Housekeeping Hardware Requirements Configuring the Modem Basic Modem Configuration Configuring the Modem to Call a Remote Computer Configuring the Modem to Call a Numeric Pager Configuring the Modem to Answer Incoming Calls Final Modem Configuration UPS Setup Configuration User-Selected Events Page Page Page Maintaining the UPS System Important Safety Instructions Performing Preventive Maintenance 1. 2. 3. 4. Maintenance Training Page Product Specifications System Input System Output Environmental Specifications Battery Specifications Page Appendix A --- Customer Information map to drawing #164201261---3 ,,, A--- 2 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation Tab l e A. INPUTRatings & External Wiring Requirem ents for Powerware BPIII HE 50---75 kVA (208, 480, and 600 Volt) KVA KW 40 62.5 75 60 Powerware BPIII HE 50---75 kVA (208 and 480 Volt) 7. accommodate double-sized neutral terminations if needed. 8. 9. PowerwareBPIII HE 50 and 62.5 kVA (400 Volt) 50 Hz KVA KW 40 62.5 10. TableD. Internal Power Cable Terminations TableE. External Power Cable Terminations 11. Required for cooling air exhaust: approximately 614.0 liters/sec (1300 cfm). are bolted togetheron site. 12. 13. 14. TableF. Air Conditioning or Ventilation Requirements DuringFull Load Operation 16. 17. 18. 19. TableG. Maximum Input Circuit Breaker Ratings 20. 25. TableI. Maximum DC Input Circuit Breaker Ratings 26. 27. TB1 RS232 Communications Panel (Optional) NOTE: use an isolated normallyopen contactor switch (24VDC, 20ma minimum) connected at TB2-1 and TB2-2. TableK. Communications PanelInputs and Outputs 28. RELAY2 RELAY1 g 29. TB2 TableN. RemoteEPO 1 2 Page UPS SYSTEM WITH 480/480 OR 400/400 VOLT INPUT/OUTPUT UPS SYSTEM WITH 480/208 VOLT INPUT/OUTPUT UPS SYSTEM WITH 208/208 VOLT INPUT/OUTPUT UPS SYSTEM WITH 600/208 VOLT INPUT/OUTPUT NOTE: INTERCABINET WIRING NOTE: Page Page Page Page Page Page Page W--1 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operation LIMITED FACTORYWARRANTY FOR THREE-PHASE POWERWARE PRODUCTS