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Powerware 650825 kVA operation manual Relay Interface Module II Dimensions

Models: 650825 kVA

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INSTALLING OPTIONS AND ACCESSORIES

Knockouts Provided on Five Surfaces

Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.)

Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.)

Dimensions are in millimeters [inches].

Figure 5-13. Relay Interface Module II Dimensions

5−16	EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com

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Powerware 650825 kVA operation manual Relay Interface Module II Dimensions

Contents

Powerware 9395 UPS and Plus 1 UPS 650-825 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Battery Power Wiring Single UPS Modes Normal Mode Bypass Mode Battery ModeStatus Indicators System Events Using the Menu Mimic ScreenENotify Service Terminal ModeUPS Maintenance Starting the UPMsProduct Specifications 10−1 10.1 10.210.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 List of Figures 34. Repo Switch Optional X−Slot Cards This page intentionally left blank UPS Standard Features Installation FeaturesControl Panel Customer InterfaceAdvanced Battery Management Power Management SoftwareOptions and Accessories Field Installed UPMInherent Redundancy Sync ControlBattery System Input Output Module ConfigurationSingle−Feed Kit Separate Rectifier InputBasic System Configurations Using This ManualConventions Used in This Manual Symbols, Controls, and Indicators For More InformationGetting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Creating an Installation Plan Environmental and Installation ConsiderationsPreparing the Site UPS Cabinet Weights UPS Cabinet Clearances95%, noncondensing Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery AC Input to UPS Bypass Five Wire Full Load Current Phases, 1 Neutral, 1 Ground Minimum Conductor SizeDC Input from Each Battery Disconnect to Each UPS AC Output to Critical Load Five Wire Full Load Current275 250Input Voltage 480Supplied Intercabinet Wiring Terminal Hardware Kit Battery Battery UPMBattery UPM 4 FI−UPM Terminal Function Bus Landings Tightening Torque Bolt Size10. Supplied External Wiring Terminal Hardware Kit 13. Power Cable Conduit Requirements UPS Model Voltage Terminal Number of Wires Minimum Conduit13.Power Cable Conduit Requirements 14. Recommended Input Circuit Breaker RatingsUPS Model Input Rating UPS Model Input Rating for Each UPM 480V500A 400AUPS Model UPS Model Each UPM 400V 480V700A UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Preliminary Installation Information Unloading the UPS Sections from the PalletFront Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Mechanically Joining the Sections Right Side Shipping Bracket BoltsU T I O N UPM Wireway Electrically Connecting the Sections Screw from Kit Bracket from KitSection Top Screw from Kit BackUPS System Installation −10 −11 Phase a E1A UPM 2 Cable 2G1 & 2G2 Orange Phase B E2A Phase C E3A AC Input to UPMsUPM 2 Cable 2G1 & 2G2 Brown UPM 1 Cable 1G1 & 1G2 Orange UPM 3 Cable 3G1 & 3G2 Orange−13 UPM 3 Cable 3G1 & 3G2 Yellow Phase B Phase a UPM 1 Cable 1G1 & 1G2 Yellow UPM 2 Cable 2G1 & 2G2 YellowCable 1G3 Red UPM 1 1E4A DC Input to UPMs UPM 2 2E4ACable 2G3 Black Cable 3G3 Black UPM 3 3E5A UPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 OrangeWiring Access Protective CageLocation of J50 J51, J61, and J70Pl1 Interface Board J39 Inverter can Connector Field Installed UPM Installation Battery System InstallationDistributed Bypass Tie Cabinet Installation Installing UPS External and Battery Power WiringIsbm Section UPM Section FrontTOP View Bottom View U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B DC Input from Battery + E4 See -25or AC Output toCritical Load Front Phase a E6 Phase B E7 AC Input to Phase C E8 Section A-AIsbm Phase a E6 Phase B E7 Ground Terminals Front UPM Rectifier Input Terminal BlockUPS System Installation UPM Battery Power Wiring DC Input from Battery + E4 DC Input from Battery E5 Section B-BUPM UPM 4 FI−UPMInstalling Interface Connections 4−38 for detail TB1, TB2, and TB3 Interface Connections For terminal AssignmentsBattery Aux Battery Aux CommonBattery Shunt Trip + Battery Shunt Trip2 TB1 Battery Interface Connections Battery Aux Battery Aux Common Battery Disconnect 48 VdcBattery Aux Battery Aux Return Battery Disconnect3 X−Slot Connections −Slot Communication BayInstalling a Repo Switch Repo Switch Front ViewRepo Wire Terminations Either BlockReturn Wires TwistedCompleting the Installation Checklist Initial StartupInstallation Checklist Distributed Bypass Installation Checklist −45 −46 Installing an Optional Powerware Hot Sync can Bridge Card Plug−in Terminal Block J3Installing Options and Accessories J3 Terminal Name Description Alarm Normally-closed contact opens when UPS is on bypassNormally-open contact closes when UPS is on bypass Bypass contact returnInstalling Distributed Bypass Control Wiring If Installed Shielded Twisted PairFrom Twisted Pair AUX Pull−Chain Wiring Terminations with MOBs UPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NCUPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NC UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NCInstalling an Optional Remote Monitor Panel Ground Terminal Terminal TB3 Vac Power From Tightening Torque RemarksRMP II, RIM II, or SCM Nm lb Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Installing an Optional Supervisory Contact Module Terminal TB3 Vac Power Ground Terminal TB2 CustomerTerminal TB1 Signal 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 Battery System UPS System OverviewUPS Cabinet Normal Mode Single UPSModes Battery Converter RectifierInverter Bypass Mode Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations Fuse Battery Contactor K2 E4. E5 Battery BreakerService Connector E1, E2, E3 E6, E7 Interface Board E8, E12 Single−feed KitRotation Battery Breaker Contactor K5Load E4. E5Battery System E1, E2, E3 Interface Board Input Breaker CB1 Optional Rectifier Fuse InverterConverter Fuse Converter Fuse Battery Contactor K2 Rectifier Fuse Inverter Output Rotation Bypass CB4E6, E7 Interface Board E8, E12 Backfeed Fuse InverterInverter Output Contactor K5 Fuse Fuse Inverter Output ContactorAC Input to UPS Rectifiers 3 Wire −B−C Rotation UPS Cabinet AC Input Rectifier Input BreakerBypass Input Breaker Multiple UPS Distributed Bypass System Multiple UPS Parallel System ModesNormal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open +1 and 2+0 Configurations +1 and 3+0 Configurations+1 and 4+0 Configurations Multiple UPS Distributed BypassTIE Rectifier Static Switch Fuse Inverter Battery Converter E4. E5 This page intentionally left blank UPS Controls and Indicators Control PanelUsing the Control Panel Circuit BreakerStatus Indicators Status IndicatorsSystem Events Events Meters Controls Setup Using the LCD and PushbuttonsUsing the Menu Mimic ScreenDisplay Menu Operation Display Menu OperationFunction Subfunction Operation Contrast Adjust System Setup screen, press the return arrow pushbuttonSystem Level 1 Setup Password Password is L1System Status Screen and Controls Function Subfunction Operation Com Port SelectionControl See paragraph 7.2.7 for details Command Menu Operation Typical System Status MessagesCancel Load OFF Load Off ScreenStarting the UPS in Normal Mode Single UPS OperationStarting the UPS in Bypass Mode Starting the UPMs−13 Transfer from Normal to Bypass Mode Transfer from Bypass to Normal ModePower is present inside the UPS cabinet sections Transfer from Normal to Bypass Mode and Shut Down UPS Single UPM ShutdownUPS and Critical Load Shutdown Charger ControlUsing the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Starting the Distributed Bypass System in Normal Mode Multiple UPS Distributed Bypass OperationStarting the Distributed Bypass System in Bypass Mode Starting the UPSs UPMs−22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 Chapter Communication X−Slot CardsENotify Service ENotify Service FeaturesInstalling eNotify Service ConnectUPS−X Web/SNMP Card Modbus Card Modem CardPowerware LanSafe Power Management Software Remote NotificationTerminal Mode Display UPS Control PanelEvent History Log CSB Bootloader Display CTO TF12710000000Building Alarm Monitoring General Purpose Relay ContactRemote Monitor Panel RMP II Status Indicators System NormalCustomer Interface Connectors Pins 3 Contacts are open when the UPS is offlinePins 6 Contacts are closed when Utility Failure is detected Relay Interface ModuleSCM II Status Indicators and Connections Supervisory Contact ModuleChapter UPS Maintenance Important Safety InstructionsPerforming Preventive Maintenance Daily MaintenanceMonthly Maintenance Isbm Section Air Filter Locations Isbm Air FiltersVerify washed filter is thoroughly dry before reinstalling UPM Air FiltersInstalling Batteries Periodic MaintenanceAnnual Maintenance Battery MaintenanceRecycling the Used Battery or UPS Maintenance TrainingSpecifications Model NumbersUPS Input UPS Output UPS EnvironmentalWarranty Warranty Page 1642017252