Installing Batteries, Periodic Maintenance | Powerware 650825 kVA

UPS MAINTENANCE

FI−UPM Air Filter

Figure 9-3. FI−UPM Air Filter Location

9.2.3PERIODIC Maintenance

Periodic inspections of the UPS should be made to determine if components, wiring, and connections exhibit evidence of overheating. Particular attention should be given to bolted connections. Maintenance procedures should specify that the bolted connections be retorqued to values listed in this manual.

9.2.4ANNUAL Maintenance

Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings.

9.2.5BATTERY Maintenance

Contact an Eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorized service personnel.

9.3Installing Batteries

NOTE There is no manual DC disconnect device within the UPS.

Install batteries in accordance with the battery and battery system manufacturer’s instructions.

EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com

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Powerware 650825 kVA operation manual Installing Batteries, Periodic Maintenance, Annual Maintenance, Battery Maintenance

Contents

Powerware 9395 UPS and Plus 1 UPS 650-825 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Single UPS Modes Normal Mode Bypass Mode Battery Mode Battery Power WiringStatus Indicators System Events Using the Menu Mimic Screen Terminal Mode ENotify ServiceUPS Maintenance Starting the UPMs 10.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 Product Specifications 10−1 10.110.2 List of Figures 34. Repo Switch Optional X−Slot Cards This page intentionally left blank Installation Features UPS Standard Features Customer Interface Control Panel Power Management Software Advanced Battery Management Field Installed UPM Options and AccessoriesInherent Redundancy Sync Control Input Output Module Configuration Battery SystemSingle−Feed Kit Separate Rectifier Input Conventions Used in This Manual Basic System ConfigurationsUsing This Manual For More Information Symbols, Controls, and Indicators Getting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Preparing the Site Creating an Installation PlanEnvironmental and Installation Considerations 95%, noncondensing UPS Cabinet WeightsUPS Cabinet Clearances Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery Phases, 1 Neutral, 1 Ground Minimum Conductor Size AC Input to UPS Bypass Five Wire Full Load CurrentDC Input from Each Battery Disconnect to Each UPS AC Output to Critical Load Five Wire Full Load Current 250 275Input Voltage 480 Supplied Intercabinet Wiring Terminal Hardware Kit Battery UPM BatteryBattery UPM 4 FI−UPM Terminal Function Bus Landings Tightening Torque Bolt Size 10. Supplied External Wiring Terminal Hardware Kit UPS Model Voltage Terminal Number of Wires Minimum Conduit 13. Power Cable Conduit Requirements UPS Model Input Rating 13.Power Cable Conduit Requirements14. Recommended Input Circuit Breaker Ratings 480V UPS Model Input Rating for Each UPM500A 400A 700A UPS ModelUPS Model Each UPM 400V 480V UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Unloading the UPS Sections from the Pallet Preliminary Installation Information Front Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Right Side Shipping Bracket Bolts Mechanically Joining the Sections U T I O N UPM Wireway Screw from Kit Bracket from Kit Electrically Connecting the SectionsSection Top Screw from Kit Back UPS System Installation −10 −11 Phase B E2A Phase C E3A AC Input to UPMs Phase a E1A UPM 2 Cable 2G1 & 2G2 OrangeUPM 2 Cable 2G1 & 2G2 Brown UPM 1 Cable 1G1 & 1G2 Orange UPM 3 Cable 3G1 & 3G2 Orange −13 UPM 1 Cable 1G1 & 1G2 Yellow UPM 2 Cable 2G1 & 2G2 Yellow UPM 3 Cable 3G1 & 3G2 Yellow Phase B Phase a DC Input to UPMs UPM 2 2E4A Cable 1G3 Red UPM 1 1E4ACable 2G3 Black Cable 3G3 Black UPM 3 3E5A UPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 Orange Protective Cage Wiring AccessLocation of J50 J51, J61, and J70 Pl1 Interface Board J39 Inverter can Connector Battery System Installation Field Installed UPM InstallationDistributed Bypass Tie Cabinet Installation Installing UPS External and Battery Power Wiring UPM Section Front Isbm Section TOP View Bottom View U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B Critical Load DC Input from Battery + E4 See -25orAC Output to Phase C E8 Section A-A Front Phase a E6 Phase B E7 AC Input to Isbm Ground Terminals Front UPM Rectifier Input Terminal Block Phase a E6 Phase B E7 UPS System Installation UPM Battery Power Wiring Section B-B DC Input from Battery + E4 DC Input from Battery E5 UPM 4 FI−UPM UPM Installing Interface Connections 4−38 for detail TB1, TB2, and TB3 Interface Connections Assignments For terminal Battery Aux Common Battery AuxBattery Shunt Trip + Battery Shunt Trip 2 TB1 Battery Interface Connections Battery Disconnect 48 Vdc Battery Aux Battery Aux CommonBattery Aux Battery Aux Return Battery Disconnect −Slot Communication Bay 3 X−Slot Connections Repo Switch Front View Installing a Repo Switch Return Repo Wire TerminationsEither Block Twisted Wires Initial Startup Completing the Installation Checklist Installation Checklist Distributed Bypass Installation Checklist −45 −46 Plug−in Terminal Block J3 Installing an Optional Powerware Hot Sync can Bridge Card Installing Options and Accessories Normally-closed contact opens when UPS is on bypass J3 Terminal Name Description AlarmNormally-open contact closes when UPS is on bypass Bypass contact return Installing Distributed Bypass Control Wiring From If InstalledShielded Twisted Pair Twisted Pair AUX UPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NC Pull−Chain Wiring Terminations with MOBsUPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NC UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NC Installing an Optional Remote Monitor Panel RMP II, RIM II, or SCM Nm lb Ground Terminal Terminal TB3 Vac PowerFrom Tightening Torque Remarks Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Terminal TB1 Signal Installing an Optional Supervisory Contact ModuleTerminal TB3 Vac Power Ground Terminal TB2 Customer 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 UPS Cabinet Battery SystemUPS System Overview Modes Normal ModeSingle UPS Inverter Battery ConverterRectifier Bypass Mode Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations E4. E5 Battery Breaker Fuse Battery Contactor K2Service Connector E1, E2, E3 E6, E7 Interface Board E8, E12 Single−feed Kit Rotation Contactor K5 Battery BreakerLoad E4. E5 Battery System Converter Fuse E1, E2, E3 Interface Board Input Breaker CB1 OptionalRectifier Fuse Inverter Converter Fuse Battery Contactor K2 Rectifier Fuse Inverter Output CB4 Rotation Bypass Inverter Output E6, E7 Interface Board E8, E12 BackfeedFuse Inverter Fuse Inverter Output Contactor Contactor K5 Fuse AC Input to UPS Rectifiers 3 Wire −B−C Rotation UPS Cabinet Bypass Input Breaker AC InputRectifier Input Breaker Multiple UPS Parallel System Modes Multiple UPS Distributed Bypass System Normal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open +1 and 3+0 Configurations +1 and 2+0 Configurations+1 and 4+0 Configurations Multiple UPS Distributed Bypass TIE Rectifier Static Switch Fuse Inverter Battery Converter E4. E5 This page intentionally left blank Control Panel UPS Controls and Indicators Circuit Breaker Using the Control Panel System Events Status IndicatorsStatus Indicators Using the LCD and Pushbuttons Events Meters Controls Setup Mimic Screen Using the Menu Display Menu Operation Display Menu Operation System Setup screen, press the return arrow pushbutton Function Subfunction Operation Contrast AdjustSystem Level 1 Setup Password Password is L1 Control See paragraph 7.2.7 for details System Status Screen and ControlsFunction Subfunction Operation Com Port Selection Typical System Status Messages Command Menu Operation Load Off Screen Cancel Load OFF Single UPS Operation Starting the UPS in Normal Mode Starting the UPMs Starting the UPS in Bypass Mode −13 Power is present inside the UPS cabinet sections Transfer from Normal to Bypass ModeTransfer from Bypass to Normal Mode Single UPM Shutdown Transfer from Normal to Bypass Mode and Shut Down UPS Charger Control UPS and Critical Load Shutdown Using the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Multiple UPS Distributed Bypass Operation Starting the Distributed Bypass System in Normal Mode Starting the UPSs UPMs Starting the Distributed Bypass System in Bypass Mode −22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 X−Slot Cards Chapter Communication ENotify Service Features ENotify ServiceInstalling eNotify Service ConnectUPS−X Web/SNMP Card Modbus Card Modem Card Remote Notification Powerware LanSafe Power Management Software Display UPS Control Panel Terminal Mode Event History Log CTO TF12710000000 CSB Bootloader Display Remote Monitor Panel Building Alarm MonitoringGeneral Purpose Relay Contact System Normal RMP II Status Indicators Pins 3 Contacts are open when the UPS is offline Customer Interface ConnectorsPins 6 Contacts are closed when Utility Failure is detected Relay Interface Module Supervisory Contact Module SCM II Status Indicators and Connections Important Safety Instructions Chapter UPS Maintenance Monthly Maintenance Performing Preventive MaintenanceDaily Maintenance Isbm Air Filters Isbm Section Air Filter Locations UPM Air Filters Verify washed filter is thoroughly dry before reinstalling Periodic Maintenance Installing BatteriesAnnual Maintenance Battery Maintenance Maintenance Training Recycling the Used Battery or UPS UPS Input SpecificationsModel Numbers UPS Environmental UPS Output Warranty Warranty Page 1642017252