Powerware 650825 kVA 9.3 Installing Batteries

UPS MAINTENANCE

EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−5

FI−UPM Air Filter

Figure 9-3. FI−UPM Air Filter Location

9.2.3 PERIODIC Maintenance

Periodic inspections of the UPS should be made to determine if components, wiring,

and connections exhibit evidence of overheating. Particular attention should be given

to bolted connections. Maintenance procedures should specify that the bolted

connections be retorqued to values listed in this manual.

9.2.4 ANNUAL Maintenance

Annual preventive maintenance should be performed only by authorized service

personnel familiar with maintenance and servicing of the UPS system. Contact an

Eaton service representative for more information about service offerings.

9.2.5 BATTERY Maintenance

Contact an Eaton service representative for battery maintenance. Battery replacement

and maintenance should be performed only by authorized service personnel.

9.3 Installing Batteries

NOTE There is no manual DC disconnect device within the UPS.

Install batteries in accordance with the battery and battery system manufacturer’s

instructions.

Contents

Main IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS CONSIGNES DE SCURIT IMPORTANTES CONSERVER CES INSTRUCTIONS Table of Contents Page Page Page List of Figures Page Page Page Chapter 1 Introduction 1.1 UPS Standard Features 1.1.1 Installation Features 1.1.2 Control Panel 1.1.3 Customer Interface S 1.1.4 Advanced Battery Management 1.1.5 Power Management Software 1.2 Options and Accessories 1.2.1 Field Installed UPM 1.2.2 Inherent Redundancy 1.2.3 Sync Control 1.2.4 Monitoring and Communication 1.3 Battery System 1.4 Basic System Configurations S 1.5 Using This Manual 1.6 Conventions Used in This Manual S 1.7 Symbols, Controls, and Indicators 1.8 For More Information S 1.9 Getting Help Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS S D A N G E S A V E R T I S S E M E N T S A T T E N T I O N S Page Page Chapter 3 UPS Installation Plan and Unpacking 3.1 Creating an Installation Plan 3.2 Preparing the Site 3.2.1 Environmental and Installation Considerations S S S S The UPS ventilation requirements are shown in Table 3-3. Table 3-3. Air Conditioning or Ventilation Requirements During Full Load Operation Page Page Page Page Figure 3-10. Remote EPO Switch Dimensions 3.2.2 UPS System Power Wiring Preparation Page Page Page Table 3-8. Supplied Intercabinet Wiring Terminal Hardware Kit Page Table 3-10. Supplied External Wiring Terminal Hardware Kit Table 3-11. Recommended Installation Parts and Tools (Not Supplied by Eaton) Table 3-13. Power Cable Conduit Requirements Table 3-13. Power Cable Conduit Requirements (continued) Table 3-14. Recommended Input Circuit Breaker Ratings Page Page 3.2.3 UPS System Interface Wiring Preparation 3.2.4 Distributed Bypass Power Wiring Preparation 3.3 Inspecting and Unpacking the UPS Cabinets S 1. Carefully inspect the outer packaging for evidence of damage during transit. Page Page Page Chapter 4 UPS System Installation 4.1 Preliminary Installation Information Refer to the following while installing the UPS system: S installation notes. Page Page Figure 4-3. Removing the UPM Section Left Side Shipping Bracket 4.3 Mechanically Joining the Sections Page Page 4.4 Electrically Connecting the Sections Page Page Figure 4-8. ISBM Section Intercabinet Power Terminal Locations Common Rectifier Feed Figure 4-9. ISBM Section Input Power Terminal Detail Common Rectifier Feed Figure 4-10. ISBM Section Intercabinet Power Terminal Locations Separate Rectifier Feed Figure 4-11. ISBM Section Input Power Terminal Detail Separate Rectifier Feed Figure 4-12. ISBM Section Battery Input Power Terminal Detail Figure 4-13. ISBM Section Output Power Terminal Detail Figure 4-14. UPS Intercabinet Interface Harness Locations Page 4.5 Field Installed UPM Installation 4.6 Battery System Installation 4.7 Distributed Bypass Tie Cabinet Installation 4.8 Installing UPS External and Battery Power Wiring 4.8.1 External Power Wiring Installation Figure 4-17. ISBM and UPM Section Debris Shields Page Page Figure 4-19. Distributed Bypass Wire Length Figure 4-20. ISBM Section Power Terminal Locations Common Rectifier Feed Figure 4-21. ISBM Section Power Terminal Detail AA Common Rectifier Feed Figure 4-22. ISBM Section Power Terminal Locations Separate Rectifier Feed Figure 4-23. ISBM Section Power Terminal Detail AA Separate Rectifier Feed Figure 4-24. UPM Rectifier Input Power Terminal Block Detail 4.8.2 Battery Power Wiring Figure 4-25. ISBM Section Power Terminal Detail BB Common Battery Figure 4-26. ISBM Section Power Terminal Detail CC Separate Battery 4.9 Installing Interface Connections 4.9.1 TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections) Figure 4-27. ISBM Section Interface Terminal Locations Table 4-1. TB1, TB2, and TB3 Interface Connections Figure 4-28. Interface Terminal Detail Figure 4-29. Typical Alarm Relay Connection Figure 4-30. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4.9.2 TB1 Battery Interface Connections Figure 4-31. Typical Battery Interface Connection Common Battery System Figure 4-32. Typical Battery Interface Connection Separate Battery System 4.9.3 XSlot Connections 4.10 Installing a REPO Switch Page Page 4.11 Installing Options, Accessories, and Distributed Bypass Control Wiring 4.12 Initial Startup 4.13 Completing the Installation Checklist Installation Checklist Distributed Bypass Installation Checklist Notes Page Chapter 5 Installing Options and Accessories 5.1 Installing an Optional Powerware Hot Sync CAN Bridge Card Page Page 5.2 Installing Distributed Bypass Control Wiring UPS 1 UPS 2 UPS 3 UPS 4 Figure 5-3. Distributed Bypass System Can and PullChain Simplified Interface Wiring Page INSTALLING OPTIONS AND ACCESSORIES Figure 5-6. Distributed Bypass PullChain Wiring with MOBs Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair Table 5-4. PullChain Wiring Terminations with MOBs 5.3 Installing an Optional Remote Monitor Panel II Figure 5-7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations 5.4 Installing an Optional Relay Interface Module II Page 5.5 Installing an Optional Supervisory Contact Module II Page 5.6 Accessory Mounting Dimensions Figure 5-12 through Figure 5-14 show the dimensions of the RMP II, the RIM II, and the SCM II. Figure 5-12. Remote Monitor Panel II Dimensions Figure 5-13. Relay Interface Module II Dimensions Figure 5-14. Supervisory Contact Module II Dimensions Page Page Page Chapter 6 Understanding UPS Operation 6.1 UPS System Overview 6.2 Single UPS 6.2.1 Modes S S S 6.2.2 Normal Mode Page 6.2.3 Bypass Mode 6.2.4 Battery Mode Rectifier Inverter Figure 6-4. Path of Current Through the UPS in Battery Mode Battery Converter Battery 6.3 Single UPS Unit System Oneline Configurations Figure 6-5. UPS System Common Rectifier Feed, Common Battery, Dual-Feed Configuration Figure 6-6. UPS System Common Rectifier Feed, Separate Battery, Dual-Feed Configuration Figure 6-7. Plus 1 UPS System Common Rectifier Feed, Common Battery, Dual-Feed Configuration Figure 6-8. Plus 1 UPS System Common Rectifier Feed, Separate Battery, Dual-Feed Configuration Figure 6-9. UPS System Common Rectifier Feed, Common Battery, IOM Configuration Figure 6-10. UPS System Common Rectifier Feed, Separate Battery, IOM Configuration Figure 6-11. Plus 1 UPS System Common Rectifier Feed, Common Battery, IOM Configuration Figure 6-12. Plus 1 UPS System Common Rectifier Feed, Separate Battery, IOM Configuration AA Figure 6-13. UPS System Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration A AA Figure 6-14. Plus 1 UPS System Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration AA Figure 6-15. UPS System Separate Rectifier Feed, Separate Battery, IOM Configuration A AA Figure 6-16. Plus 1 UPS System Separate Rectifier Feed, Separate Battery, IOM Configuration Figure 6-17. Simplified DualFeed UPS with Maintenance Bypass Panel 6.4 Multiple UPS Distributed Bypass System 6.4.1 Multiple UPS Parallel System Modes S S S 6.4.2 Normal Mode Distributed Bypass 6.4.3 Bypass Mode Distributed Bypass 6.4.4 Battery Mode Distributed Bypass Page 6.5 Multiple UPS Distributed Bypass System Oneline Configurations *** Figure 6-21. Typical Distributed Bypass System (1+1 and 2+0 Configurations) UPS 3 ***** Figure 6-22. Typical Distributed Bypass System (2+1 and 3+0 Configurations) UPS 3 UPS 4 ******* Figure 6-23. Typical Distributed Bypass System (3+1 and 4+0 Configurations) Page Chapter 7 UPS Operating Instructions This section describes how to operate the UPS. 7.1 UPS Controls and Indicators 7.1.1 Control Panel 7.1.2 Circuit Breaker 7.2 Using the Control Panel S S S 7.2.1 Status Indicators 7.2.2 System Events S Page Page 7.2.6 Display Menu Operation Table 7-3 describes the menu functions and and how to use them. Table 7-3. Display Menu Operation Table 7-3. Display Menu Operation (continued) Page Table 7-4. Typical System Status Messages Table 7-5. Command Menu Operation Page 7.3 Single UPS Operation 7.3.1 Starting the UPS in Normal Mode 7.3.2 Starting the UPS in Bypass Mode 7.3.3 Starting the UPMs Page 7.3.4 Transfer from Normal to Bypass Mode 7.3.5 Transfer from Bypass to Normal Mode 7.3.6 Transfer from Normal to Bypass Mode and Shut Down UPS 7.3.7 Single UPM Shutdown 7.3.8 UPS and Critical Load Shutdown 7.3.9 Charger Control 7.3.10 Using the UPS LOAD OFF Pushbutton or Command 7.3.11 Using the Remote Emergency Poweroff Switch UPS OPERATING INSTRUCTIONS Figure 7-7. REPO Operation Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. Deactivated Unlock pushbutton to release Activated 7.4 Multiple UPS Distributed Bypass Operation 7.4.1 Starting the Distributed Bypass System in Normal Mode 7.4.2 Starting the Distributed Bypass System in Bypass Mode 7.4.3 Starting the UPSs UPMs Page 7.4.4 Transfer from Normal to Bypass Mode 7.4.5 Transfer from Bypass to Normal Mode 7.4.6 Transfer from Normal to Bypass Mode and Shut Down all UPSs 7.4.7 Single UPM Shutdown 7.4.8 UPS and Critical Load Shutdown 7.4.9 Charger Control 7.4.10 Using the UPS LOAD OFF Pushbutton or Command 7.4.11 Using the Remote Emergency Poweroff Switch Page Chapter 8 Communication 8.1 XSlot Cards S 8.2 eNotify Service 8.2.1 eNotify Service Features S 8.2.2 Installing eNotify Service 8.3 Powerware LanSafe Power Management Software 8.4 Remote Notification S S S S S S 8.5 Terminal Mode S S S S 8.5.1 Display UPS Control Panel 8.5.2 Event History Log Figure 8-2. Sample Event History Log 8.6 Building Alarm Monitoring 8.7 General Purpose Relay Contact 8.8 Remote Monitor Panel II The RMP II contains a local horn and the backlit status indicators listed in Table 8-1. Table 8-1. RMP II Status Indicators 8.9 Relay Interface Module II 8.10 Supervisory Contact Module II Chapter 9 UPS Maintenance 9.1 Important Safety Instructions S S S S S S S S S 9.2 Performing Preventive Maintenance 9.2.1 DAILY Maintenance 9.2.2 MONTHLY Maintenance Page Page 9.2.3 PERIODIC Maintenance 9.2.4 ANNUAL Maintenance 9.2.5 BATTERY Maintenance 9.3 Installing Batteries 9.4 Recycling the Used Battery or UPS S A T T E N T I O N S S S Chapter 10 Product Specifications 10.1 Model Numbers 10.2 Specifications 10.2.1 UPS Input 10.2.2 UPS Output 10.2.3 UPS Environmental Warranty LIMITED FACTORY WARRANTY FOR THREE-PHASE POWERWARE UPS PRODUCTS