UPS Controls and Indicators, Control Panel | Powerware 650825 kVA

Chapter 7

UPS Operating Instructions

This section describes how to operate the UPS.

NOTE Before starting the UPS, ensure all installation tasks are complete and a preliminary startup has been performed by authorized service personnel. The preliminary startup verifies all electrical interconnections to ensure the installation was successful and the system operates properly.

NOTE Read this section of the manual and have thorough knowledge of UPS operation before attempting to operate any of the controls.

NOTE The UPS displays two minutes of battery runtime at the initial startup. After a 24−hour charging period, the UPS automatically runs a battery test and the correct battery runtime displays.

7.1UPS Controls and Indicators

The controls and indicators identified and described in this section are used to control and monitor UPS operation. Figure 7-1shows the UPS controls and indicators.

Control Panel

AC Input Breaker CB1

(optional)

ISBM

Figure 7-1. UPS Controls and Indicators – ISBM Section Shown

EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com

7−1

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Powerware 650825 kVA operation manual UPS Controls and Indicators, Control Panel

Contents

Powerware 9395 UPS and Plus 1 UPS 650-825 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Using the Menu Mimic Screen Battery Power WiringSingle UPS Modes Normal Mode Bypass Mode Battery Mode Status Indicators System Events Starting the UPMs ENotify ServiceTerminal Mode UPS Maintenance 10.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 Product Specifications 10−1 10.110.2 List of Figures 34. Repo Switch Optional X−Slot Cards This page intentionally left blank Installation Features UPS Standard Features Customer Interface Control Panel Power Management Software Advanced Battery Management Sync Control Options and AccessoriesField Installed UPM Inherent Redundancy Separate Rectifier Input Battery SystemInput Output Module Configuration Single−Feed Kit Conventions Used in This Manual Basic System ConfigurationsUsing This Manual For More Information Symbols, Controls, and Indicators Getting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Preparing the Site Creating an Installation PlanEnvironmental and Installation Considerations 95%, noncondensing UPS Cabinet WeightsUPS Cabinet Clearances Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery AC Output to Critical Load Five Wire Full Load Current AC Input to UPS Bypass Five Wire Full Load CurrentPhases, 1 Neutral, 1 Ground Minimum Conductor Size DC Input from Each Battery Disconnect to Each UPS 480 275250 Input Voltage Supplied Intercabinet Wiring Terminal Hardware Kit Terminal Function Bus Landings Tightening Torque Bolt Size BatteryBattery UPM Battery UPM 4 FI−UPM 10. Supplied External Wiring Terminal Hardware Kit UPS Model Voltage Terminal Number of Wires Minimum Conduit 13. Power Cable Conduit Requirements UPS Model Input Rating 13.Power Cable Conduit Requirements14. Recommended Input Circuit Breaker Ratings 400A UPS Model Input Rating for Each UPM480V 500A 700A UPS ModelUPS Model Each UPM 400V 480V UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Unloading the UPS Sections from the Pallet Preliminary Installation Information Front Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Right Side Shipping Bracket Bolts Mechanically Joining the Sections U T I O N UPM Wireway Back Electrically Connecting the SectionsScrew from Kit Bracket from Kit Section Top Screw from Kit UPS System Installation −10 −11 UPM 3 Cable 3G1 & 3G2 Orange Phase a E1A UPM 2 Cable 2G1 & 2G2 OrangePhase B E2A Phase C E3A AC Input to UPMs UPM 2 Cable 2G1 & 2G2 Brown UPM 1 Cable 1G1 & 1G2 Orange −13 UPM 1 Cable 1G1 & 1G2 Yellow UPM 2 Cable 2G1 & 2G2 Yellow UPM 3 Cable 3G1 & 3G2 Yellow Phase B Phase a UPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 Orange Cable 1G3 Red UPM 1 1E4ADC Input to UPMs UPM 2 2E4A Cable 2G3 Black Cable 3G3 Black UPM 3 3E5A J51, J61, and J70 Wiring AccessProtective Cage Location of J50 Pl1 Interface Board J39 Inverter can Connector Installing UPS External and Battery Power Wiring Field Installed UPM InstallationBattery System Installation Distributed Bypass Tie Cabinet Installation UPM Section Front Isbm Section TOP View Bottom View U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B Critical Load DC Input from Battery + E4 See -25orAC Output to Phase C E8 Section A-A Front Phase a E6 Phase B E7 AC Input to Isbm Ground Terminals Front UPM Rectifier Input Terminal Block Phase a E6 Phase B E7 UPS System Installation UPM Battery Power Wiring Section B-B DC Input from Battery + E4 DC Input from Battery E5 UPM 4 FI−UPM UPM Installing Interface Connections 4−38 for detail TB1, TB2, and TB3 Interface Connections Assignments For terminal Battery Shunt Trip Battery AuxBattery Aux Common Battery Shunt Trip + 2 TB1 Battery Interface Connections Battery Disconnect Battery Aux Battery Aux CommonBattery Disconnect 48 Vdc Battery Aux Battery Aux Return −Slot Communication Bay 3 X−Slot Connections Repo Switch Front View Installing a Repo Switch Return Repo Wire TerminationsEither Block Twisted Wires Initial Startup Completing the Installation Checklist Installation Checklist Distributed Bypass Installation Checklist −45 −46 Plug−in Terminal Block J3 Installing an Optional Powerware Hot Sync can Bridge Card Installing Options and Accessories Bypass contact return J3 Terminal Name Description AlarmNormally-closed contact opens when UPS is on bypass Normally-open contact closes when UPS is on bypass Installing Distributed Bypass Control Wiring From If InstalledShielded Twisted Pair Twisted Pair AUX UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NC Pull−Chain Wiring Terminations with MOBsUPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NC UPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NC Installing an Optional Remote Monitor Panel RMP II, RIM II, or SCM Nm lb Ground Terminal Terminal TB3 Vac PowerFrom Tightening Torque Remarks Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Terminal TB1 Signal Installing an Optional Supervisory Contact ModuleTerminal TB3 Vac Power Ground Terminal TB2 Customer 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 UPS Cabinet Battery SystemUPS System Overview Modes Normal ModeSingle UPS Inverter Battery ConverterRectifier Bypass Mode Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations E1, E2, E3 E6, E7 Interface Board E8, E12 Single−feed Kit Fuse Battery Contactor K2E4. E5 Battery Breaker Service Connector Rotation E4. E5 Battery BreakerContactor K5 Load Battery System Converter Fuse E1, E2, E3 Interface Board Input Breaker CB1 OptionalRectifier Fuse Inverter Converter Fuse Battery Contactor K2 Rectifier Fuse Inverter Output CB4 Rotation Bypass Inverter Output E6, E7 Interface Board E8, E12 BackfeedFuse Inverter Fuse Inverter Output Contactor Contactor K5 Fuse AC Input to UPS Rectifiers 3 Wire −B−C Rotation UPS Cabinet Bypass Input Breaker AC InputRectifier Input Breaker Multiple UPS Parallel System Modes Multiple UPS Distributed Bypass System Normal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open Multiple UPS Distributed Bypass +1 and 2+0 Configurations+1 and 3+0 Configurations +1 and 4+0 Configurations TIE Rectifier Static Switch Fuse Inverter Battery Converter E4. E5 This page intentionally left blank Control Panel UPS Controls and Indicators Circuit Breaker Using the Control Panel System Events Status IndicatorsStatus Indicators Using the LCD and Pushbuttons Events Meters Controls Setup Mimic Screen Using the Menu Display Menu Operation Display Menu Operation Password is L1 Function Subfunction Operation Contrast AdjustSystem Setup screen, press the return arrow pushbutton System Level 1 Setup Password Control See paragraph 7.2.7 for details System Status Screen and ControlsFunction Subfunction Operation Com Port Selection Typical System Status Messages Command Menu Operation Load Off Screen Cancel Load OFF Single UPS Operation Starting the UPS in Normal Mode Starting the UPMs Starting the UPS in Bypass Mode −13 Power is present inside the UPS cabinet sections Transfer from Normal to Bypass ModeTransfer from Bypass to Normal Mode Single UPM Shutdown Transfer from Normal to Bypass Mode and Shut Down UPS Charger Control UPS and Critical Load Shutdown Using the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Multiple UPS Distributed Bypass Operation Starting the Distributed Bypass System in Normal Mode Starting the UPSs UPMs Starting the Distributed Bypass System in Bypass Mode −22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 X−Slot Cards Chapter Communication ConnectUPS−X Web/SNMP Card Modbus Card Modem Card ENotify ServiceENotify Service Features Installing eNotify Service Remote Notification Powerware LanSafe Power Management Software Display UPS Control Panel Terminal Mode Event History Log CTO TF12710000000 CSB Bootloader Display Remote Monitor Panel Building Alarm MonitoringGeneral Purpose Relay Contact System Normal RMP II Status Indicators Relay Interface Module Customer Interface ConnectorsPins 3 Contacts are open when the UPS is offline Pins 6 Contacts are closed when Utility Failure is detected Supervisory Contact Module SCM II Status Indicators and Connections Important Safety Instructions Chapter UPS Maintenance Monthly Maintenance Performing Preventive MaintenanceDaily Maintenance Isbm Air Filters Isbm Section Air Filter Locations UPM Air Filters Verify washed filter is thoroughly dry before reinstalling Battery Maintenance Installing BatteriesPeriodic Maintenance Annual Maintenance Maintenance Training Recycling the Used Battery or UPS UPS Input SpecificationsModel Numbers UPS Environmental UPS Output Warranty Warranty Page 1642017252