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Powerware 650825 kVA operation manual Fuse Inverter Battery Converter E4. E5

Models: 650825 kVA

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UNDERSTANDING UPS OPERATION

A

B

A

B

A

B

A

B

*

*

*

*

*

*

*

*

E1

UPS 4

E6

E1

UPS 3

E6

E1

UPS 2

E6

E1

UPS 1

E6

E2

E7

E2

E7

E2

E7

E2

E7

Fuse

Fuse

Fuse

Fuse

E3

E8

E3

E8

E3

E8

E3

E8

CB1

E12

CB1

E12

CB1

E12

CB1

E12

(optional)

(optional)

(optional)

(optional)

K1

K1

K1

K1

CB4

CB4

CB4

CB4

Rectifier

Rectifier

Rectifier

Rectifier

Static

Static

Static

Static

Switch

Switch

Switch

Switch

Fuse

Fuse

Fuse

Fuse

K5

K5

K5

K5

Fuse

Fuse

Fuse

Fuse

Fuse

Fuse

Fuse

Fuse

Inverter

Inverter

Inverter

Inverter

K3

K3

K3

K3

Battery

Battery

Battery

Battery

Converter

Converter

Converter

Converter

Fuse

Fuse

Fuse

Fuse

K2

K2

K2

K2

C

E4. E5

C

E4. E5

C

E4. E5

C

E4. E5

Battery Breaker

Battery Breaker

Battery Breaker

Battery Breaker

E9,

E9,

E9,

E9,

TIE

BATTERY SYSTEM

BATTERY SYSTEM

BATTERY SYSTEM

BATTERY SYSTEM

CABINET

E10,

E10,

E10,

E10,

E11,

(Not supplied

E11,

(Not supplied

E11,

(Not supplied

E11,

(Not supplied

(Optional)

E12

with the UPS)

E12

with the UPS)

E12

with the UPS)

E12

with the UPS)

MOB 1

D

D

D

D

MOB 2

MOB 3

	A – AC Input to UPS Rectifier	MOB 4
	B – AC Input to Bypass	MOB 4
	B – AC Input to Bypass
	C – DC Input from Battery
	D – UPS AC Output to Tie Cabinet
	E – Output to Critical Load	E
	* – Overcurrent Protection provided by customer	E
	* – Overcurrent Protection provided by customer
	NOTE This oneline does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. The internal	AC Output to
		Critical Load
	structure of each UPS is shown Figure 6-5through Figure 6-8starting on page 6−8.	Critical Load

NOTE If the load requires a neutral, a bypass source neutral must be provided. If the load does not require a neutral and there is no neutral

conductor connected at the bypass input, a neutral to ground bonding jumper must be installed. DO NOT install both a source neutral and a bonding jumper.

Figure 6-23. Typical Distributed Bypass System (3+1 and 4+0 Configurations)

EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com

6−29

Image 141

Powerware 650825 kVA operation manual Fuse Inverter Battery Converter E4. E5

Contents

Powerware 9395 UPS and Plus 1 UPS 650-825 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Single UPS Modes Normal Mode Bypass Mode Battery Mode Battery Power WiringStatus Indicators System Events Using the Menu Mimic ScreenTerminal Mode ENotify ServiceUPS Maintenance Starting the UPMsProduct Specifications 10−1 10.1 10.210.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 List of Figures 34. Repo Switch Optional X−Slot Cards This page intentionally left blank Installation Features UPS Standard FeaturesCustomer Interface Control PanelPower Management Software Advanced Battery ManagementField Installed UPM Options and AccessoriesInherent Redundancy Sync ControlInput Output Module Configuration Battery SystemSingle−Feed Kit Separate Rectifier InputBasic System Configurations Using This ManualConventions Used in This Manual For More Information Symbols, Controls, and IndicatorsGetting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Creating an Installation Plan Environmental and Installation ConsiderationsPreparing the Site UPS Cabinet Weights UPS Cabinet Clearances95%, noncondensing Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery Phases, 1 Neutral, 1 Ground Minimum Conductor Size AC Input to UPS Bypass Five Wire Full Load CurrentDC Input from Each Battery Disconnect to Each UPS AC Output to Critical Load Five Wire Full Load Current250 275Input Voltage 480Supplied Intercabinet Wiring Terminal Hardware Kit Battery UPM BatteryBattery UPM 4 FI−UPM Terminal Function Bus Landings Tightening Torque Bolt Size10. Supplied External Wiring Terminal Hardware Kit UPS Model Voltage Terminal Number of Wires Minimum Conduit 13. Power Cable Conduit Requirements13.Power Cable Conduit Requirements 14. Recommended Input Circuit Breaker RatingsUPS Model Input Rating 480V UPS Model Input Rating for Each UPM500A 400AUPS Model UPS Model Each UPM 400V 480V700A UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Unloading the UPS Sections from the Pallet Preliminary Installation InformationFront Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Right Side Shipping Bracket Bolts Mechanically Joining the SectionsU T I O N UPM Wireway Screw from Kit Bracket from Kit Electrically Connecting the SectionsSection Top Screw from Kit BackUPS System Installation −10 −11 Phase B E2A Phase C E3A AC Input to UPMs Phase a E1A UPM 2 Cable 2G1 & 2G2 OrangeUPM 2 Cable 2G1 & 2G2 Brown UPM 1 Cable 1G1 & 1G2 Orange UPM 3 Cable 3G1 & 3G2 Orange−13 UPM 1 Cable 1G1 & 1G2 Yellow UPM 2 Cable 2G1 & 2G2 Yellow UPM 3 Cable 3G1 & 3G2 Yellow Phase B Phase aDC Input to UPMs UPM 2 2E4A Cable 1G3 Red UPM 1 1E4ACable 2G3 Black Cable 3G3 Black UPM 3 3E5A UPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 OrangeProtective Cage Wiring AccessLocation of J50 J51, J61, and J70Pl1 Interface Board J39 Inverter can Connector Battery System Installation Field Installed UPM InstallationDistributed Bypass Tie Cabinet Installation Installing UPS External and Battery Power WiringUPM Section Front Isbm SectionTOP View Bottom View U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B DC Input from Battery + E4 See -25or AC Output toCritical Load Phase C E8 Section A-A Front Phase a E6 Phase B E7 AC Input toIsbm Ground Terminals Front UPM Rectifier Input Terminal Block Phase a E6 Phase B E7UPS System Installation UPM Battery Power Wiring Section B-B DC Input from Battery + E4 DC Input from Battery E5UPM 4 FI−UPM UPMInstalling Interface Connections 4−38 for detail TB1, TB2, and TB3 Interface Connections Assignments For terminalBattery Aux Common Battery AuxBattery Shunt Trip + Battery Shunt Trip2 TB1 Battery Interface Connections Battery Disconnect 48 Vdc Battery Aux Battery Aux CommonBattery Aux Battery Aux Return Battery Disconnect−Slot Communication Bay 3 X−Slot ConnectionsRepo Switch Front View Installing a Repo SwitchRepo Wire Terminations Either BlockReturn Twisted WiresInitial Startup Completing the Installation ChecklistInstallation Checklist Distributed Bypass Installation Checklist −45 −46 Plug−in Terminal Block J3 Installing an Optional Powerware Hot Sync can Bridge CardInstalling Options and Accessories Normally-closed contact opens when UPS is on bypass J3 Terminal Name Description AlarmNormally-open contact closes when UPS is on bypass Bypass contact returnInstalling Distributed Bypass Control Wiring If Installed Shielded Twisted PairFrom Twisted Pair AUX UPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NC Pull−Chain Wiring Terminations with MOBsUPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NC UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NCInstalling an Optional Remote Monitor Panel Ground Terminal Terminal TB3 Vac Power From Tightening Torque RemarksRMP II, RIM II, or SCM Nm lb Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Installing an Optional Supervisory Contact Module Terminal TB3 Vac Power Ground Terminal TB2 CustomerTerminal TB1 Signal 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 Battery System UPS System OverviewUPS Cabinet Normal Mode Single UPSModes Battery Converter RectifierInverter Bypass Mode Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations E4. E5 Battery Breaker Fuse Battery Contactor K2Service Connector E1, E2, E3 E6, E7 Interface Board E8, E12 Single−feed KitRotation Contactor K5 Battery BreakerLoad E4. E5Battery System E1, E2, E3 Interface Board Input Breaker CB1 Optional Rectifier Fuse InverterConverter Fuse Converter Fuse Battery Contactor K2 Rectifier Fuse Inverter Output CB4 Rotation BypassE6, E7 Interface Board E8, E12 Backfeed Fuse InverterInverter Output Fuse Inverter Output Contactor Contactor K5 FuseAC Input to UPS Rectifiers 3 Wire −B−C Rotation UPS Cabinet AC Input Rectifier Input BreakerBypass Input Breaker Multiple UPS Parallel System Modes Multiple UPS Distributed Bypass SystemNormal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open +1 and 3+0 Configurations +1 and 2+0 Configurations+1 and 4+0 Configurations Multiple UPS Distributed BypassTIE Rectifier Static Switch Fuse Inverter Battery Converter E4. E5 This page intentionally left blank Control Panel UPS Controls and IndicatorsCircuit Breaker Using the Control PanelStatus Indicators Status IndicatorsSystem Events Using the LCD and Pushbuttons Events Meters Controls SetupMimic Screen Using the MenuDisplay Menu Operation Display Menu OperationSystem Setup screen, press the return arrow pushbutton Function Subfunction Operation Contrast AdjustSystem Level 1 Setup Password Password is L1System Status Screen and Controls Function Subfunction Operation Com Port SelectionControl See paragraph 7.2.7 for details Typical System Status Messages Command Menu OperationLoad Off Screen Cancel Load OFFSingle UPS Operation Starting the UPS in Normal ModeStarting the UPMs Starting the UPS in Bypass Mode−13 Transfer from Normal to Bypass Mode Transfer from Bypass to Normal ModePower is present inside the UPS cabinet sections Single UPM Shutdown Transfer from Normal to Bypass Mode and Shut Down UPSCharger Control UPS and Critical Load ShutdownUsing the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Multiple UPS Distributed Bypass Operation Starting the Distributed Bypass System in Normal ModeStarting the UPSs UPMs Starting the Distributed Bypass System in Bypass Mode−22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 X−Slot Cards Chapter CommunicationENotify Service Features ENotify ServiceInstalling eNotify Service ConnectUPS−X Web/SNMP Card Modbus Card Modem CardRemote Notification Powerware LanSafe Power Management SoftwareDisplay UPS Control Panel Terminal ModeEvent History Log CTO TF12710000000 CSB Bootloader DisplayBuilding Alarm Monitoring General Purpose Relay ContactRemote Monitor Panel System Normal RMP II Status IndicatorsPins 3 Contacts are open when the UPS is offline Customer Interface ConnectorsPins 6 Contacts are closed when Utility Failure is detected Relay Interface ModuleSupervisory Contact Module SCM II Status Indicators and ConnectionsImportant Safety Instructions Chapter UPS MaintenancePerforming Preventive Maintenance Daily MaintenanceMonthly Maintenance Isbm Air Filters Isbm Section Air Filter LocationsUPM Air Filters Verify washed filter is thoroughly dry before reinstallingPeriodic Maintenance Installing BatteriesAnnual Maintenance Battery MaintenanceMaintenance Training Recycling the Used Battery or UPSSpecifications Model NumbersUPS Input UPS Environmental UPS OutputWarranty Warranty Page 1642017252