Rotation Bypass, CB4 | Powerware 650825 kVA specification

UNDERSTANDING UPS OPERATION

AC Input to

Battery Aux

Building Alarms

UPS Rectifier

3 Wire A−B−C

48V Battery

Alarm Relays

Rotation

Bypass

Shunt Trip

Breaker

X−Slot

A

(CB4)

Remote EPO

Interface

E1, E2, E3

Interface Board

Input Breaker

(CB1)

(optional)

Input	Input	Input	Input
Contactor	Contactor	Contactor	Contactor
(K1)	(K1)	(K1)	(K1)
Rectifier	Rectifier	Rectifier	Rectifier
Fuse	Fuse	Fuse	Fuse
Fuse	Fuse	Fuse	Fuse
Fuse	Fuse	Fuse	Fuse
Inverter	Inverter	Inverter	Inverter
Output	Output	Output	Output
Contactor	Contactor	Contactor	Contactor
(K3)	(K3)	(K3)	(K3)
						AC Output
						to Critical
Battery	Battery	Battery	Battery		E10,E9,	D Load
Battery	Battery	Battery	Battery		E11,
Converter	Converter	Converter	Converter		E11,
Converter	Converter	Converter	Converter		E12
					E12
Fuse	Fuse	Fuse	Fuse
Battery Contactor (K2)	Battery Contactor (K2)	Battery Contactor (K2)	Battery Contactor (K2)
UPM 4	UPM 1	UPM 2	UPM 3
FI−UPM CABINET	E4. E5	E4. E5	E4. E5	UPS CABINET
FI−UPM CABINET	E4. E5	E4. E5	E4. E5
C	C	C	C
Battery	Battery	Battery	Battery
Breaker	Breaker	Breaker	Breaker
BATTERY SYSTEM	BATTERY SYSTEM	BATTERY SYSTEM	BATTERY SYSTEM
(Not supplied with the UPS)	(Not supplied with the UPS)	(Not supplied with the UPS)	(Not supplied with the UPS)

NOTE Callout letters A, B, C, and D map to Table 3-5on page 3−10.

Service Connector

NOTE If the load requires a neutral, a bypass source neutral must be provided. If the load does not require a neutral and there is no neutral conductor connected at the bypass input, a neutral to ground bonding jumper must be installed. DO NOT install both a source neutral and a bonding jumper.

Figure 6-12. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration

EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com

6−15

Image 127

Powerware 650825 kVA operation manual Rotation Bypass, CB4

Contents

Powerware 9395 UPS and Plus 1 UPS 650-825 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Using the Menu Mimic Screen Battery Power WiringSingle UPS Modes Normal Mode Bypass Mode Battery Mode Status Indicators System Events Starting the UPMs ENotify ServiceTerminal Mode UPS Maintenance 10.2 Product Specifications 10−1 10.110.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 List of Figures 34. Repo Switch Optional X−Slot Cards This page intentionally left blank Installation Features UPS Standard Features Customer Interface Control Panel Power Management Software Advanced Battery Management Sync Control Options and AccessoriesField Installed UPM Inherent Redundancy Separate Rectifier Input Battery SystemInput Output Module Configuration Single−Feed Kit Using This Manual Basic System ConfigurationsConventions Used in This Manual For More Information Symbols, Controls, and Indicators Getting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Environmental and Installation Considerations Creating an Installation PlanPreparing the Site UPS Cabinet Clearances UPS Cabinet Weights95%, noncondensing Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery AC Output to Critical Load Five Wire Full Load Current AC Input to UPS Bypass Five Wire Full Load CurrentPhases, 1 Neutral, 1 Ground Minimum Conductor Size DC Input from Each Battery Disconnect to Each UPS 480 275250 Input Voltage Supplied Intercabinet Wiring Terminal Hardware Kit Terminal Function Bus Landings Tightening Torque Bolt Size BatteryBattery UPM Battery UPM 4 FI−UPM 10. Supplied External Wiring Terminal Hardware Kit UPS Model Voltage Terminal Number of Wires Minimum Conduit 13. Power Cable Conduit Requirements 14. Recommended Input Circuit Breaker Ratings 13.Power Cable Conduit RequirementsUPS Model Input Rating 400A UPS Model Input Rating for Each UPM480V 500A UPS Model Each UPM 400V 480V UPS Model700A UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Unloading the UPS Sections from the Pallet Preliminary Installation Information Front Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Right Side Shipping Bracket Bolts Mechanically Joining the Sections U T I O N UPM Wireway Back Electrically Connecting the SectionsScrew from Kit Bracket from Kit Section Top Screw from Kit UPS System Installation −10 −11 UPM 3 Cable 3G1 & 3G2 Orange Phase a E1A UPM 2 Cable 2G1 & 2G2 OrangePhase B E2A Phase C E3A AC Input to UPMs UPM 2 Cable 2G1 & 2G2 Brown UPM 1 Cable 1G1 & 1G2 Orange −13 UPM 1 Cable 1G1 & 1G2 Yellow UPM 2 Cable 2G1 & 2G2 Yellow UPM 3 Cable 3G1 & 3G2 Yellow Phase B Phase a UPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 Orange Cable 1G3 Red UPM 1 1E4ADC Input to UPMs UPM 2 2E4A Cable 2G3 Black Cable 3G3 Black UPM 3 3E5A J51, J61, and J70 Wiring AccessProtective Cage Location of J50 Pl1 Interface Board J39 Inverter can Connector Installing UPS External and Battery Power Wiring Field Installed UPM InstallationBattery System Installation Distributed Bypass Tie Cabinet Installation UPM Section Front Isbm Section TOP View Bottom View U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B AC Output to DC Input from Battery + E4 See -25orCritical Load Phase C E8 Section A-A Front Phase a E6 Phase B E7 AC Input to Isbm Ground Terminals Front UPM Rectifier Input Terminal Block Phase a E6 Phase B E7 UPS System Installation UPM Battery Power Wiring Section B-B DC Input from Battery + E4 DC Input from Battery E5 UPM 4 FI−UPM UPM Installing Interface Connections 4−38 for detail TB1, TB2, and TB3 Interface Connections Assignments For terminal Battery Shunt Trip Battery AuxBattery Aux Common Battery Shunt Trip + 2 TB1 Battery Interface Connections Battery Disconnect Battery Aux Battery Aux CommonBattery Disconnect 48 Vdc Battery Aux Battery Aux Return −Slot Communication Bay 3 X−Slot Connections Repo Switch Front View Installing a Repo Switch Either Block Repo Wire TerminationsReturn Twisted Wires Initial Startup Completing the Installation Checklist Installation Checklist Distributed Bypass Installation Checklist −45 −46 Plug−in Terminal Block J3 Installing an Optional Powerware Hot Sync can Bridge Card Installing Options and Accessories Bypass contact return J3 Terminal Name Description AlarmNormally-closed contact opens when UPS is on bypass Normally-open contact closes when UPS is on bypass Installing Distributed Bypass Control Wiring Shielded Twisted Pair If InstalledFrom Twisted Pair AUX UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NC Pull−Chain Wiring Terminations with MOBsUPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NC UPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NC Installing an Optional Remote Monitor Panel From Tightening Torque Remarks Ground Terminal Terminal TB3 Vac PowerRMP II, RIM II, or SCM Nm lb Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Terminal TB3 Vac Power Ground Terminal TB2 Customer Installing an Optional Supervisory Contact ModuleTerminal TB1 Signal 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 UPS System Overview Battery SystemUPS Cabinet Single UPS Normal ModeModes Rectifier Battery ConverterInverter Bypass Mode Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations E1, E2, E3 E6, E7 Interface Board E8, E12 Single−feed Kit Fuse Battery Contactor K2E4. E5 Battery Breaker Service Connector Rotation E4. E5 Battery BreakerContactor K5 Load Battery System Rectifier Fuse Inverter E1, E2, E3 Interface Board Input Breaker CB1 OptionalConverter Fuse Converter Fuse Battery Contactor K2 Rectifier Fuse Inverter Output CB4 Rotation Bypass Fuse Inverter E6, E7 Interface Board E8, E12 BackfeedInverter Output Fuse Inverter Output Contactor Contactor K5 Fuse AC Input to UPS Rectifiers 3 Wire −B−C Rotation UPS Cabinet Rectifier Input Breaker AC InputBypass Input Breaker Multiple UPS Parallel System Modes Multiple UPS Distributed Bypass System Normal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open Multiple UPS Distributed Bypass +1 and 2+0 Configurations+1 and 3+0 Configurations +1 and 4+0 Configurations TIE Rectifier Static Switch Fuse Inverter Battery Converter E4. E5 This page intentionally left blank Control Panel UPS Controls and Indicators Circuit Breaker Using the Control Panel Status Indicators Status IndicatorsSystem Events Using the LCD and Pushbuttons Events Meters Controls Setup Mimic Screen Using the Menu Display Menu Operation Display Menu Operation Password is L1 Function Subfunction Operation Contrast AdjustSystem Setup screen, press the return arrow pushbutton System Level 1 Setup Password Function Subfunction Operation Com Port Selection System Status Screen and ControlsControl See paragraph 7.2.7 for details Typical System Status Messages Command Menu Operation Load Off Screen Cancel Load OFF Single UPS Operation Starting the UPS in Normal Mode Starting the UPMs Starting the UPS in Bypass Mode −13 Transfer from Bypass to Normal Mode Transfer from Normal to Bypass ModePower is present inside the UPS cabinet sections Single UPM Shutdown Transfer from Normal to Bypass Mode and Shut Down UPS Charger Control UPS and Critical Load Shutdown Using the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Multiple UPS Distributed Bypass Operation Starting the Distributed Bypass System in Normal Mode Starting the UPSs UPMs Starting the Distributed Bypass System in Bypass Mode −22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 X−Slot Cards Chapter Communication ConnectUPS−X Web/SNMP Card Modbus Card Modem Card ENotify ServiceENotify Service Features Installing eNotify Service Remote Notification Powerware LanSafe Power Management Software Display UPS Control Panel Terminal Mode Event History Log CTO TF12710000000 CSB Bootloader Display General Purpose Relay Contact Building Alarm MonitoringRemote Monitor Panel System Normal RMP II Status Indicators Relay Interface Module Customer Interface ConnectorsPins 3 Contacts are open when the UPS is offline Pins 6 Contacts are closed when Utility Failure is detected Supervisory Contact Module SCM II Status Indicators and Connections Important Safety Instructions Chapter UPS Maintenance Daily Maintenance Performing Preventive MaintenanceMonthly Maintenance Isbm Air Filters Isbm Section Air Filter Locations UPM Air Filters Verify washed filter is thoroughly dry before reinstalling Battery Maintenance Installing BatteriesPeriodic Maintenance Annual Maintenance Maintenance Training Recycling the Used Battery or UPS Model Numbers SpecificationsUPS Input UPS Environmental UPS Output Warranty Warranty Page 1642017252