Contactor K5 Fuse | Powerware 650825 kVA guide

UNDERSTANDING UPS OPERATION

	AC Input to UPS			AC Input to Bypass		Battery Aux		Building Alarms
	Rectifiers 3 Wire			3 or 4 Wire A−B−C
	A−B−C Rotation			Rotation		48V Battery		Alarm Relays
					Bypass	Shunt Trip
A	A	A	A		Bypass				X−Slot
					Breaker				X−Slot
				B	Breaker	Remote EPO		Interface
UPM 4	UPM 3	UPM 2	UPM 1		(CB4)	Remote EPO		Interface
UPM 4	UPM 3	UPM 2	UPM 1		(CB4)
E1,	E1,	E1,	E1,	E6, E7,		Interface Board
E2,	E2,	E2,	E2,	E8, E12		Interface Board
E2,	E2,	E2,	E2,	E8, E12		Backfeed
E3	E3	E3	E3			Backfeed
E3	E3	E3	E3		Static	Contactor (K5)
						Contactor (K5)

				Fuse	Switch
				Fuse
Input			Input	Input		Input
Contactor		Contactor		Contactor		Contactor
(K1)			(K1)	(K1)		(K1)
Rectifier			Rectifier	Rectifier		Rectifier
Fuse		Fuse		Fuse		Fuse
Fuse	Fuse			Fuse		Fuse
Fuse		Fuse		Fuse		Fuse
Inverter			Inverter	Inverter		Inverter
Output		Output		Output		Output
Contactor		Contactor		Contactor		Contactor
(K3)			(K3)	(K3)		(K3)
									AC Output
									to Critical
Battery		Battery		Battery		Battery	E10,E9,	D	Load
Battery		Battery		Battery		Battery	E11,
Converter	Converter			Converter		Converter	E11,
Converter	Converter			Converter		Converter	E12
							E12
Fuse	Fuse			Fuse		Fuse

Battery Contactor (K2)

Battery Contactor (K2)

Battery Contactor (K2)

Battery Contactor (K2)

UPM 4

FI−UPM CABINET

C

Battery

Breaker

BATTERY SYSTEM

(Not supplied with the UPS)

UPM 1	UPM 2	UPM 3
E4. E5	E4. E5	E4. E5	UPS CABINET
C	C	C
Battery	Battery	Battery
Breaker	Breaker	Breaker
BATTERY SYSTEM	BATTERY SYSTEM	BATTERY SYSTEM
(Not supplied with the UPS)	(Not supplied with the UPS)	(Not supplied with the UPS)

NOTE Callout letter A maps to Table 3-6on page 3−11. Callout letters B, C, and D map to Table 3-5on page 3−10.

Service Connector

NOTE If the load requires a neutral, a bypass source neutral must be provided. If the load does not require a neutral and there is no neutral conductor connected at the bypass input, a neutral to ground bonding jumper must be installed. DO NOT install both a source neutral and a bonding jumper.

Figure 6-14. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration

EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com

6−17

Image 129

Powerware 650825 kVA operation manual Contactor K5 Fuse, Fuse Inverter Output Contactor

Contents

Powerware 9395 UPS and Plus 1 UPS 650-825 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Single UPS Modes Normal Mode Bypass Mode Battery Mode Battery Power WiringStatus Indicators System Events Using the Menu Mimic Screen Terminal Mode ENotify ServiceUPS Maintenance Starting the UPMs Product Specifications 10−1 10.1 10.210.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 List of Figures 34. Repo Switch Optional X−Slot Cards This page intentionally left blank Installation Features UPS Standard Features Customer Interface Control Panel Power Management Software Advanced Battery Management Field Installed UPM Options and AccessoriesInherent Redundancy Sync Control Input Output Module Configuration Battery SystemSingle−Feed Kit Separate Rectifier Input Basic System Configurations Using This ManualConventions Used in This Manual For More Information Symbols, Controls, and Indicators Getting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Creating an Installation Plan Environmental and Installation ConsiderationsPreparing the Site UPS Cabinet Weights UPS Cabinet Clearances95%, noncondensing Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery Phases, 1 Neutral, 1 Ground Minimum Conductor Size AC Input to UPS Bypass Five Wire Full Load CurrentDC Input from Each Battery Disconnect to Each UPS AC Output to Critical Load Five Wire Full Load Current 250 275Input Voltage 480 Supplied Intercabinet Wiring Terminal Hardware Kit Battery UPM BatteryBattery UPM 4 FI−UPM Terminal Function Bus Landings Tightening Torque Bolt Size 10. Supplied External Wiring Terminal Hardware Kit UPS Model Voltage Terminal Number of Wires Minimum Conduit 13. Power Cable Conduit Requirements 13.Power Cable Conduit Requirements 14. Recommended Input Circuit Breaker RatingsUPS Model Input Rating 480V UPS Model Input Rating for Each UPM500A 400A UPS Model UPS Model Each UPM 400V 480V700A UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Unloading the UPS Sections from the Pallet Preliminary Installation Information Front Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Right Side Shipping Bracket Bolts Mechanically Joining the Sections U T I O N UPM Wireway Screw from Kit Bracket from Kit Electrically Connecting the SectionsSection Top Screw from Kit Back UPS System Installation −10 −11 Phase B E2A Phase C E3A AC Input to UPMs Phase a E1A UPM 2 Cable 2G1 & 2G2 OrangeUPM 2 Cable 2G1 & 2G2 Brown UPM 1 Cable 1G1 & 1G2 Orange UPM 3 Cable 3G1 & 3G2 Orange −13 UPM 1 Cable 1G1 & 1G2 Yellow UPM 2 Cable 2G1 & 2G2 Yellow UPM 3 Cable 3G1 & 3G2 Yellow Phase B Phase a DC Input to UPMs UPM 2 2E4A Cable 1G3 Red UPM 1 1E4ACable 2G3 Black Cable 3G3 Black UPM 3 3E5A UPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 Orange Protective Cage Wiring AccessLocation of J50 J51, J61, and J70 Pl1 Interface Board J39 Inverter can Connector Battery System Installation Field Installed UPM InstallationDistributed Bypass Tie Cabinet Installation Installing UPS External and Battery Power Wiring UPM Section Front Isbm Section TOP View Bottom View U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B DC Input from Battery + E4 See -25or AC Output toCritical Load Phase C E8 Section A-A Front Phase a E6 Phase B E7 AC Input to Isbm Ground Terminals Front UPM Rectifier Input Terminal Block Phase a E6 Phase B E7 UPS System Installation UPM Battery Power Wiring Section B-B DC Input from Battery + E4 DC Input from Battery E5 UPM 4 FI−UPM UPM Installing Interface Connections 4−38 for detail TB1, TB2, and TB3 Interface Connections Assignments For terminal Battery Aux Common Battery AuxBattery Shunt Trip + Battery Shunt Trip 2 TB1 Battery Interface Connections Battery Disconnect 48 Vdc Battery Aux Battery Aux CommonBattery Aux Battery Aux Return Battery Disconnect −Slot Communication Bay 3 X−Slot Connections Repo Switch Front View Installing a Repo Switch Repo Wire Terminations Either BlockReturn Twisted Wires Initial Startup Completing the Installation Checklist Installation Checklist Distributed Bypass Installation Checklist −45 −46 Plug−in Terminal Block J3 Installing an Optional Powerware Hot Sync can Bridge Card Installing Options and Accessories Normally-closed contact opens when UPS is on bypass J3 Terminal Name Description AlarmNormally-open contact closes when UPS is on bypass Bypass contact return Installing Distributed Bypass Control Wiring If Installed Shielded Twisted PairFrom Twisted Pair AUX UPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NC Pull−Chain Wiring Terminations with MOBsUPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NC UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NC Installing an Optional Remote Monitor Panel Ground Terminal Terminal TB3 Vac Power From Tightening Torque RemarksRMP II, RIM II, or SCM Nm lb Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Installing an Optional Supervisory Contact Module Terminal TB3 Vac Power Ground Terminal TB2 CustomerTerminal TB1 Signal 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 Battery System UPS System OverviewUPS Cabinet Normal Mode Single UPSModes Battery Converter RectifierInverter Bypass Mode Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations E4. E5 Battery Breaker Fuse Battery Contactor K2Service Connector E1, E2, E3 E6, E7 Interface Board E8, E12 Single−feed Kit Rotation Contactor K5 Battery BreakerLoad E4. E5 Battery System E1, E2, E3 Interface Board Input Breaker CB1 Optional Rectifier Fuse InverterConverter Fuse Converter Fuse Battery Contactor K2 Rectifier Fuse Inverter Output CB4 Rotation Bypass E6, E7 Interface Board E8, E12 Backfeed Fuse InverterInverter Output Fuse Inverter Output Contactor Contactor K5 Fuse AC Input to UPS Rectifiers 3 Wire −B−C Rotation UPS Cabinet AC Input Rectifier Input BreakerBypass Input Breaker Multiple UPS Parallel System Modes Multiple UPS Distributed Bypass System Normal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open +1 and 3+0 Configurations +1 and 2+0 Configurations+1 and 4+0 Configurations Multiple UPS Distributed Bypass TIE Rectifier Static Switch Fuse Inverter Battery Converter E4. E5 This page intentionally left blank Control Panel UPS Controls and Indicators Circuit Breaker Using the Control Panel Status Indicators Status IndicatorsSystem Events Using the LCD and Pushbuttons Events Meters Controls Setup Mimic Screen Using the Menu Display Menu Operation Display Menu Operation System Setup screen, press the return arrow pushbutton Function Subfunction Operation Contrast AdjustSystem Level 1 Setup Password Password is L1 System Status Screen and Controls Function Subfunction Operation Com Port SelectionControl See paragraph 7.2.7 for details Typical System Status Messages Command Menu Operation Load Off Screen Cancel Load OFF Single UPS Operation Starting the UPS in Normal Mode Starting the UPMs Starting the UPS in Bypass Mode −13 Transfer from Normal to Bypass Mode Transfer from Bypass to Normal ModePower is present inside the UPS cabinet sections Single UPM Shutdown Transfer from Normal to Bypass Mode and Shut Down UPS Charger Control UPS and Critical Load Shutdown Using the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Multiple UPS Distributed Bypass Operation Starting the Distributed Bypass System in Normal Mode Starting the UPSs UPMs Starting the Distributed Bypass System in Bypass Mode −22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 X−Slot Cards Chapter Communication ENotify Service Features ENotify ServiceInstalling eNotify Service ConnectUPS−X Web/SNMP Card Modbus Card Modem Card Remote Notification Powerware LanSafe Power Management Software Display UPS Control Panel Terminal Mode Event History Log CTO TF12710000000 CSB Bootloader Display Building Alarm Monitoring General Purpose Relay ContactRemote Monitor Panel System Normal RMP II Status Indicators Pins 3 Contacts are open when the UPS is offline Customer Interface ConnectorsPins 6 Contacts are closed when Utility Failure is detected Relay Interface Module Supervisory Contact Module SCM II Status Indicators and Connections Important Safety Instructions Chapter UPS Maintenance Performing Preventive Maintenance Daily MaintenanceMonthly Maintenance Isbm Air Filters Isbm Section Air Filter Locations UPM Air Filters Verify washed filter is thoroughly dry before reinstalling Periodic Maintenance Installing BatteriesAnnual Maintenance Battery Maintenance Maintenance Training Recycling the Used Battery or UPS Specifications Model NumbersUPS Input UPS Environmental UPS Output Warranty Warranty Page 1642017252