Powerware 650825 kVA instruction

UPS INSTALLATION PLAN AND UNPACKING

Table 3-10. Supplied External Wiring Terminal Hardware Kit

	Part	Size	Quantity	Terminals Used On	Eaton Part Number

	Bolt, Grade 5	M10 x 25 mm	15	Ground	180190078−087

	Bolt, Grade 5	M12 x 45 mm	92	Rectifier Input, Bypass Input, Battery Input,	180190078−113
	Bolt, Grade 5	M12 x 45 mm	92	Output, and Neutral	180190078−113
				Output, and Neutral

	Flat Washer	M10	15	Ground	180500036−100

	Flat Washer	M12	184	Rectifier Input, Bypass Input, Battery Input,	180500036−120
	Flat Washer	M12	184	Output, and Neutral	180500036−120
				Output, and Neutral

	Conical Washer	M10	15	Ground	180500037−100

	Conical Washer	M12	92	Rectifier Input, Bypass Input, Battery Input,	180500037−120
	Conical Washer	M12	92	Output, and Neutral	180500037−120
				Output, and Neutral

	Nut	M12	92	Rectifier Input, Bypass Input, Battery Input,	180200001−07
	Nut	M12	92	Output, and Neutral	180200001−07
				Output, and Neutral

Table 3-11. Recommended Installation Parts and Tools (Not Supplied by Eaton)

	Part	Size	Quantity	Manufacturer	Part Number	Notes

		2/0 AWG		Thomas & Betts	54862BE

		3/0 AWG		Thomas & Betts	54864BE

		4/0 AWG		Thomas & Betts	54866BE

		250 MCM		Thomas & Betts	54868BE
	Long Barrel 2-Hole Lug		As required			Copper wire only
	Long Barrel 2-Hole Lug	300 MCM	As required	Thomas & Betts	54870BE	Copper wire only
		300 MCM		Thomas & Betts	54870BE

		350 MCM		Thomas & Betts	54872BE

		400 MCM		Thomas & Betts	54874BE

		500 MCM		Thomas & Betts	54876BE

	Manual Hydraulic Crimp Tool	14 Ton	1	Thomas & Betts	TBM14M

	Die Set	N/A	1	Thomas & Betts	15506

Table 3-12. Separate Rectifier Input UPM Power Cable Terminations for the Powerware 9395−825/650, 9395−825/750, and 9395−825/825

	Terminal Function	Terminal	Function	Size of Pressure Termination	Tightening Torque	Type Screw
	Terminal Function	Terminal	Function	Size of Pressure Termination	Nm (lb ft)	Type Screw
					Nm (lb ft)

		E1	Phase A	2 − #6−250 kcmil	42.4 (375)	5/16" Hex

	AC Input to each UPM Rectifier	E2	Phase B	2 − #6−250 kcmil	42.4 (375)	5/16" Hex

		E3	Phase C	2 − #6−250 kcmil	42.4 (375)	5/16" Hex

3−14	EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com

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Powerware 650825 kVA operation manual Supplied External Wiring Terminal Hardware Kit

Contents

Powerware 9395 UPS and Plus 1 UPS 650-825 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Battery Power Wiring Single UPS Modes Normal Mode Bypass Mode Battery ModeStatus Indicators System Events Using the Menu Mimic Screen ENotify Service Terminal ModeUPS Maintenance Starting the UPMs Product Specifications 10−1 10.1 10.210.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 List of Figures 34. Repo Switch Optional X−Slot Cards This page intentionally left blank UPS Standard Features Installation Features Control Panel Customer Interface Advanced Battery Management Power Management Software Options and Accessories Field Installed UPMInherent Redundancy Sync Control Battery System Input Output Module ConfigurationSingle−Feed Kit Separate Rectifier Input Basic System Configurations Using This ManualConventions Used in This Manual Symbols, Controls, and Indicators For More Information Getting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Creating an Installation Plan Environmental and Installation ConsiderationsPreparing the Site UPS Cabinet Weights UPS Cabinet Clearances95%, noncondensing Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery AC Input to UPS Bypass Five Wire Full Load Current Phases, 1 Neutral, 1 Ground Minimum Conductor SizeDC Input from Each Battery Disconnect to Each UPS AC Output to Critical Load Five Wire Full Load Current 275 250Input Voltage 480 Supplied Intercabinet Wiring Terminal Hardware Kit Battery Battery UPMBattery UPM 4 FI−UPM Terminal Function Bus Landings Tightening Torque Bolt Size 10. Supplied External Wiring Terminal Hardware Kit 13. Power Cable Conduit Requirements UPS Model Voltage Terminal Number of Wires Minimum Conduit 13.Power Cable Conduit Requirements 14. Recommended Input Circuit Breaker RatingsUPS Model Input Rating UPS Model Input Rating for Each UPM 480V500A 400A UPS Model UPS Model Each UPM 400V 480V700A UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Preliminary Installation Information Unloading the UPS Sections from the Pallet Front Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Mechanically Joining the Sections Right Side Shipping Bracket Bolts U T I O N UPM Wireway Electrically Connecting the Sections Screw from Kit Bracket from KitSection Top Screw from Kit Back UPS System Installation −10 −11 Phase a E1A UPM 2 Cable 2G1 & 2G2 Orange Phase B E2A Phase C E3A AC Input to UPMsUPM 2 Cable 2G1 & 2G2 Brown UPM 1 Cable 1G1 & 1G2 Orange UPM 3 Cable 3G1 & 3G2 Orange −13 UPM 3 Cable 3G1 & 3G2 Yellow Phase B Phase a UPM 1 Cable 1G1 & 1G2 Yellow UPM 2 Cable 2G1 & 2G2 Yellow Cable 1G3 Red UPM 1 1E4A DC Input to UPMs UPM 2 2E4ACable 2G3 Black Cable 3G3 Black UPM 3 3E5A UPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 Orange Wiring Access Protective CageLocation of J50 J51, J61, and J70 Pl1 Interface Board J39 Inverter can Connector Field Installed UPM Installation Battery System InstallationDistributed Bypass Tie Cabinet Installation Installing UPS External and Battery Power Wiring Isbm Section UPM Section Front TOP View Bottom View U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B DC Input from Battery + E4 See -25or AC Output toCritical Load Front Phase a E6 Phase B E7 AC Input to Phase C E8 Section A-A Isbm Phase a E6 Phase B E7 Ground Terminals Front UPM Rectifier Input Terminal Block UPS System Installation UPM Battery Power Wiring DC Input from Battery + E4 DC Input from Battery E5 Section B-B UPM UPM 4 FI−UPM Installing Interface Connections 4−38 for detail TB1, TB2, and TB3 Interface Connections For terminal Assignments Battery Aux Battery Aux CommonBattery Shunt Trip + Battery Shunt Trip 2 TB1 Battery Interface Connections Battery Aux Battery Aux Common Battery Disconnect 48 VdcBattery Aux Battery Aux Return Battery Disconnect 3 X−Slot Connections −Slot Communication Bay Installing a Repo Switch Repo Switch Front View Repo Wire Terminations Either BlockReturn Wires Twisted Completing the Installation Checklist Initial Startup Installation Checklist Distributed Bypass Installation Checklist −45 −46 Installing an Optional Powerware Hot Sync can Bridge Card Plug−in Terminal Block J3 Installing Options and Accessories J3 Terminal Name Description Alarm Normally-closed contact opens when UPS is on bypassNormally-open contact closes when UPS is on bypass Bypass contact return Installing Distributed Bypass Control Wiring If Installed Shielded Twisted PairFrom Twisted Pair AUX Pull−Chain Wiring Terminations with MOBs UPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NCUPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NC UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NC Installing an Optional Remote Monitor Panel Ground Terminal Terminal TB3 Vac Power From Tightening Torque RemarksRMP II, RIM II, or SCM Nm lb Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Installing an Optional Supervisory Contact Module Terminal TB3 Vac Power Ground Terminal TB2 CustomerTerminal TB1 Signal 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 Battery System UPS System OverviewUPS Cabinet Normal Mode Single UPSModes Battery Converter RectifierInverter Bypass Mode Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations Fuse Battery Contactor K2 E4. E5 Battery BreakerService Connector E1, E2, E3 E6, E7 Interface Board E8, E12 Single−feed Kit Rotation Battery Breaker Contactor K5Load E4. E5 Battery System E1, E2, E3 Interface Board Input Breaker CB1 Optional Rectifier Fuse InverterConverter Fuse Converter Fuse Battery Contactor K2 Rectifier Fuse Inverter Output Rotation Bypass CB4 E6, E7 Interface Board E8, E12 Backfeed Fuse InverterInverter Output Contactor K5 Fuse Fuse Inverter Output Contactor AC Input to UPS Rectifiers 3 Wire −B−C Rotation UPS Cabinet AC Input Rectifier Input BreakerBypass Input Breaker Multiple UPS Distributed Bypass System Multiple UPS Parallel System Modes Normal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open +1 and 2+0 Configurations +1 and 3+0 Configurations+1 and 4+0 Configurations Multiple UPS Distributed Bypass TIE Rectifier Static Switch Fuse Inverter Battery Converter E4. E5 This page intentionally left blank UPS Controls and Indicators Control Panel Using the Control Panel Circuit Breaker Status Indicators Status IndicatorsSystem Events Events Meters Controls Setup Using the LCD and Pushbuttons Using the Menu Mimic Screen Display Menu Operation Display Menu Operation Function Subfunction Operation Contrast Adjust System Setup screen, press the return arrow pushbuttonSystem Level 1 Setup Password Password is L1 System Status Screen and Controls Function Subfunction Operation Com Port SelectionControl See paragraph 7.2.7 for details Command Menu Operation Typical System Status Messages Cancel Load OFF Load Off Screen Starting the UPS in Normal Mode Single UPS Operation Starting the UPS in Bypass Mode Starting the UPMs −13 Transfer from Normal to Bypass Mode Transfer from Bypass to Normal ModePower is present inside the UPS cabinet sections Transfer from Normal to Bypass Mode and Shut Down UPS Single UPM Shutdown UPS and Critical Load Shutdown Charger Control Using the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Starting the Distributed Bypass System in Normal Mode Multiple UPS Distributed Bypass Operation Starting the Distributed Bypass System in Bypass Mode Starting the UPSs UPMs −22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 Chapter Communication X−Slot Cards ENotify Service ENotify Service FeaturesInstalling eNotify Service ConnectUPS−X Web/SNMP Card Modbus Card Modem Card Powerware LanSafe Power Management Software Remote Notification Terminal Mode Display UPS Control Panel Event History Log CSB Bootloader Display CTO TF12710000000 Building Alarm Monitoring General Purpose Relay ContactRemote Monitor Panel RMP II Status Indicators System Normal Customer Interface Connectors Pins 3 Contacts are open when the UPS is offlinePins 6 Contacts are closed when Utility Failure is detected Relay Interface Module SCM II Status Indicators and Connections Supervisory Contact Module Chapter UPS Maintenance Important Safety Instructions Performing Preventive Maintenance Daily MaintenanceMonthly Maintenance Isbm Section Air Filter Locations Isbm Air Filters Verify washed filter is thoroughly dry before reinstalling UPM Air Filters Installing Batteries Periodic MaintenanceAnnual Maintenance Battery Maintenance Recycling the Used Battery or UPS Maintenance Training Specifications Model NumbersUPS Input UPS Output UPS Environmental Warranty Warranty Page 1642017252