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Powerware 650825 kVA operation manual Operation

Models: 650825 kVA

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Section II

Operation

EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com

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Powerware 650825 kVA operation manual Operation

Contents

Powerware 9395 UPS and Plus 1 UPS 650-825 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Using the Menu Mimic Screen Battery Power WiringSingle UPS Modes Normal Mode Bypass Mode Battery Mode Status Indicators System EventsStarting the UPMs ENotify ServiceTerminal Mode UPS MaintenanceProduct Specifications 10−1 10.1 10.210.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 List of Figures 34. Repo Switch Optional X−Slot Cards This page intentionally left blank Installation Features UPS Standard FeaturesCustomer Interface Control PanelPower Management Software Advanced Battery ManagementSync Control Options and AccessoriesField Installed UPM Inherent RedundancySeparate Rectifier Input Battery SystemInput Output Module Configuration Single−Feed KitBasic System Configurations Using This ManualConventions Used in This Manual For More Information Symbols, Controls, and IndicatorsGetting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Creating an Installation Plan Environmental and Installation ConsiderationsPreparing the Site UPS Cabinet Weights UPS Cabinet Clearances95%, noncondensing Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery AC Output to Critical Load Five Wire Full Load Current AC Input to UPS Bypass Five Wire Full Load CurrentPhases, 1 Neutral, 1 Ground Minimum Conductor Size DC Input from Each Battery Disconnect to Each UPS480 275250 Input VoltageSupplied Intercabinet Wiring Terminal Hardware Kit Terminal Function Bus Landings Tightening Torque Bolt Size BatteryBattery UPM Battery UPM 4 FI−UPM10. Supplied External Wiring Terminal Hardware Kit UPS Model Voltage Terminal Number of Wires Minimum Conduit 13. Power Cable Conduit Requirements13.Power Cable Conduit Requirements 14. Recommended Input Circuit Breaker RatingsUPS Model Input Rating 400A UPS Model Input Rating for Each UPM480V 500AUPS Model UPS Model Each UPM 400V 480V700A UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Unloading the UPS Sections from the Pallet Preliminary Installation InformationFront Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Right Side Shipping Bracket Bolts Mechanically Joining the SectionsU T I O N UPM Wireway Back Electrically Connecting the SectionsScrew from Kit Bracket from Kit Section Top Screw from KitUPS System Installation −10 −11 UPM 3 Cable 3G1 & 3G2 Orange Phase a E1A UPM 2 Cable 2G1 & 2G2 OrangePhase B E2A Phase C E3A AC Input to UPMs UPM 2 Cable 2G1 & 2G2 Brown UPM 1 Cable 1G1 & 1G2 Orange−13 UPM 1 Cable 1G1 & 1G2 Yellow UPM 2 Cable 2G1 & 2G2 Yellow UPM 3 Cable 3G1 & 3G2 Yellow Phase B Phase aUPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 Orange Cable 1G3 Red UPM 1 1E4ADC Input to UPMs UPM 2 2E4A Cable 2G3 Black Cable 3G3 Black UPM 3 3E5AJ51, J61, and J70 Wiring AccessProtective Cage Location of J50Pl1 Interface Board J39 Inverter can Connector Installing UPS External and Battery Power Wiring Field Installed UPM InstallationBattery System Installation Distributed Bypass Tie Cabinet InstallationUPM Section Front Isbm SectionTOP View Bottom View U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B DC Input from Battery + E4 See -25or AC Output toCritical Load Phase C E8 Section A-A Front Phase a E6 Phase B E7 AC Input toIsbm Ground Terminals Front UPM Rectifier Input Terminal Block Phase a E6 Phase B E7UPS System Installation UPM Battery Power Wiring Section B-B DC Input from Battery + E4 DC Input from Battery E5UPM 4 FI−UPM UPMInstalling Interface Connections 4−38 for detail TB1, TB2, and TB3 Interface Connections Assignments For terminalBattery Shunt Trip Battery AuxBattery Aux Common Battery Shunt Trip +2 TB1 Battery Interface Connections Battery Disconnect Battery Aux Battery Aux CommonBattery Disconnect 48 Vdc Battery Aux Battery Aux Return−Slot Communication Bay 3 X−Slot ConnectionsRepo Switch Front View Installing a Repo SwitchRepo Wire Terminations Either BlockReturn Twisted WiresInitial Startup Completing the Installation ChecklistInstallation Checklist Distributed Bypass Installation Checklist −45 −46 Plug−in Terminal Block J3 Installing an Optional Powerware Hot Sync can Bridge CardInstalling Options and Accessories Bypass contact return J3 Terminal Name Description AlarmNormally-closed contact opens when UPS is on bypass Normally-open contact closes when UPS is on bypassInstalling Distributed Bypass Control Wiring If Installed Shielded Twisted PairFrom Twisted Pair AUX UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NC Pull−Chain Wiring Terminations with MOBsUPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NC UPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NCInstalling an Optional Remote Monitor Panel Ground Terminal Terminal TB3 Vac Power From Tightening Torque RemarksRMP II, RIM II, or SCM Nm lb Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Installing an Optional Supervisory Contact Module Terminal TB3 Vac Power Ground Terminal TB2 CustomerTerminal TB1 Signal 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 Battery System UPS System OverviewUPS Cabinet Normal Mode Single UPSModes Battery Converter RectifierInverter Bypass Mode Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations E1, E2, E3 E6, E7 Interface Board E8, E12 Single−feed Kit Fuse Battery Contactor K2E4. E5 Battery Breaker Service ConnectorRotation E4. E5 Battery BreakerContactor K5 LoadBattery System E1, E2, E3 Interface Board Input Breaker CB1 Optional Rectifier Fuse InverterConverter Fuse Converter Fuse Battery Contactor K2 Rectifier Fuse Inverter Output CB4 Rotation BypassE6, E7 Interface Board E8, E12 Backfeed Fuse InverterInverter Output Fuse Inverter Output Contactor Contactor K5 FuseAC Input to UPS Rectifiers 3 Wire −B−C Rotation UPS Cabinet AC Input Rectifier Input BreakerBypass Input Breaker Multiple UPS Parallel System Modes Multiple UPS Distributed Bypass SystemNormal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open Multiple UPS Distributed Bypass +1 and 2+0 Configurations+1 and 3+0 Configurations +1 and 4+0 ConfigurationsTIE Rectifier Static Switch Fuse Inverter Battery Converter E4. E5 This page intentionally left blank Control Panel UPS Controls and IndicatorsCircuit Breaker Using the Control PanelStatus Indicators Status IndicatorsSystem Events Using the LCD and Pushbuttons Events Meters Controls SetupMimic Screen Using the MenuDisplay Menu Operation Display Menu OperationPassword is L1 Function Subfunction Operation Contrast AdjustSystem Setup screen, press the return arrow pushbutton System Level 1 Setup PasswordSystem Status Screen and Controls Function Subfunction Operation Com Port SelectionControl See paragraph 7.2.7 for details Typical System Status Messages Command Menu OperationLoad Off Screen Cancel Load OFFSingle UPS Operation Starting the UPS in Normal ModeStarting the UPMs Starting the UPS in Bypass Mode−13 Transfer from Normal to Bypass Mode Transfer from Bypass to Normal ModePower is present inside the UPS cabinet sections Single UPM Shutdown Transfer from Normal to Bypass Mode and Shut Down UPSCharger Control UPS and Critical Load ShutdownUsing the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Multiple UPS Distributed Bypass Operation Starting the Distributed Bypass System in Normal ModeStarting the UPSs UPMs Starting the Distributed Bypass System in Bypass Mode−22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 X−Slot Cards Chapter CommunicationConnectUPS−X Web/SNMP Card Modbus Card Modem Card ENotify ServiceENotify Service Features Installing eNotify ServiceRemote Notification Powerware LanSafe Power Management SoftwareDisplay UPS Control Panel Terminal ModeEvent History Log CTO TF12710000000 CSB Bootloader DisplayBuilding Alarm Monitoring General Purpose Relay ContactRemote Monitor Panel System Normal RMP II Status IndicatorsRelay Interface Module Customer Interface ConnectorsPins 3 Contacts are open when the UPS is offline Pins 6 Contacts are closed when Utility Failure is detectedSupervisory Contact Module SCM II Status Indicators and ConnectionsImportant Safety Instructions Chapter UPS MaintenancePerforming Preventive Maintenance Daily MaintenanceMonthly Maintenance Isbm Air Filters Isbm Section Air Filter LocationsUPM Air Filters Verify washed filter is thoroughly dry before reinstallingBattery Maintenance Installing BatteriesPeriodic Maintenance Annual MaintenanceMaintenance Training Recycling the Used Battery or UPSSpecifications Model NumbersUPS Input UPS Environmental UPS OutputWarranty Warranty Page 1642017252