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UNDERSTANDING UPS OPERATION

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6−30	EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com

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Powerware 650825 kVA operation manual This page intentionally left blank

Contents

Powerware 9395 UPS and Plus 1 UPS 650-825 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Status Indicators System Events Battery Power WiringSingle UPS Modes Normal Mode Bypass Mode Battery Mode Using the Menu Mimic Screen UPS Maintenance ENotify ServiceTerminal Mode Starting the UPMs 10.2 Product Specifications 10−1 10.110.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 List of Figures 34. Repo Switch Optional X−Slot Cards This page intentionally left blank UPS Standard Features Installation Features Control Panel Customer Interface Advanced Battery Management Power Management Software Inherent Redundancy Options and AccessoriesField Installed UPM Sync Control Single−Feed Kit Battery SystemInput Output Module Configuration Separate Rectifier Input Using This Manual Basic System ConfigurationsConventions Used in This Manual Symbols, Controls, and Indicators For More Information Getting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Environmental and Installation Considerations Creating an Installation PlanPreparing the Site UPS Cabinet Clearances UPS Cabinet Weights95%, noncondensing Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery DC Input from Each Battery Disconnect to Each UPS AC Input to UPS Bypass Five Wire Full Load CurrentPhases, 1 Neutral, 1 Ground Minimum Conductor Size AC Output to Critical Load Five Wire Full Load Current Input Voltage 275250 480 Supplied Intercabinet Wiring Terminal Hardware Kit Battery UPM 4 FI−UPM BatteryBattery UPM Terminal Function Bus Landings Tightening Torque Bolt Size 10. Supplied External Wiring Terminal Hardware Kit 13. Power Cable Conduit Requirements UPS Model Voltage Terminal Number of Wires Minimum Conduit 14. Recommended Input Circuit Breaker Ratings 13.Power Cable Conduit RequirementsUPS Model Input Rating 500A UPS Model Input Rating for Each UPM480V 400A UPS Model Each UPM 400V 480V UPS Model700A UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Preliminary Installation Information Unloading the UPS Sections from the Pallet Front Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Mechanically Joining the Sections Right Side Shipping Bracket Bolts U T I O N UPM Wireway Section Top Screw from Kit Electrically Connecting the SectionsScrew from Kit Bracket from Kit Back UPS System Installation −10 −11 UPM 2 Cable 2G1 & 2G2 Brown UPM 1 Cable 1G1 & 1G2 Orange Phase a E1A UPM 2 Cable 2G1 & 2G2 OrangePhase B E2A Phase C E3A AC Input to UPMs UPM 3 Cable 3G1 & 3G2 Orange −13 UPM 3 Cable 3G1 & 3G2 Yellow Phase B Phase a UPM 1 Cable 1G1 & 1G2 Yellow UPM 2 Cable 2G1 & 2G2 Yellow Cable 2G3 Black Cable 3G3 Black UPM 3 3E5A Cable 1G3 Red UPM 1 1E4ADC Input to UPMs UPM 2 2E4A UPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 Orange Location of J50 Wiring AccessProtective Cage J51, J61, and J70 Pl1 Interface Board J39 Inverter can Connector Distributed Bypass Tie Cabinet Installation Field Installed UPM InstallationBattery System Installation Installing UPS External and Battery Power Wiring Isbm Section UPM Section Front TOP View Bottom View U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B AC Output to DC Input from Battery + E4 See -25orCritical Load Front Phase a E6 Phase B E7 AC Input to Phase C E8 Section A-A Isbm Phase a E6 Phase B E7 Ground Terminals Front UPM Rectifier Input Terminal Block UPS System Installation UPM Battery Power Wiring DC Input from Battery + E4 DC Input from Battery E5 Section B-B UPM UPM 4 FI−UPM Installing Interface Connections 4−38 for detail TB1, TB2, and TB3 Interface Connections For terminal Assignments Battery Shunt Trip + Battery AuxBattery Aux Common Battery Shunt Trip 2 TB1 Battery Interface Connections Battery Aux Battery Aux Return Battery Aux Battery Aux CommonBattery Disconnect 48 Vdc Battery Disconnect 3 X−Slot Connections −Slot Communication Bay Installing a Repo Switch Repo Switch Front View Either Block Repo Wire TerminationsReturn Wires Twisted Completing the Installation Checklist Initial Startup Installation Checklist Distributed Bypass Installation Checklist −45 −46 Installing an Optional Powerware Hot Sync can Bridge Card Plug−in Terminal Block J3 Installing Options and Accessories Normally-open contact closes when UPS is on bypass J3 Terminal Name Description AlarmNormally-closed contact opens when UPS is on bypass Bypass contact return Installing Distributed Bypass Control Wiring Shielded Twisted Pair If InstalledFrom Twisted Pair AUX UPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NC Pull−Chain Wiring Terminations with MOBsUPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NC UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NC Installing an Optional Remote Monitor Panel From Tightening Torque Remarks Ground Terminal Terminal TB3 Vac PowerRMP II, RIM II, or SCM Nm lb Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Terminal TB3 Vac Power Ground Terminal TB2 Customer Installing an Optional Supervisory Contact ModuleTerminal TB1 Signal 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 UPS System Overview Battery SystemUPS Cabinet Single UPS Normal ModeModes Rectifier Battery ConverterInverter Bypass Mode Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations Service Connector Fuse Battery Contactor K2E4. E5 Battery Breaker E1, E2, E3 E6, E7 Interface Board E8, E12 Single−feed Kit Rotation Load Battery BreakerContactor K5 E4. E5 Battery System Rectifier Fuse Inverter E1, E2, E3 Interface Board Input Breaker CB1 OptionalConverter Fuse Converter Fuse Battery Contactor K2 Rectifier Fuse Inverter Output Rotation Bypass CB4 Fuse Inverter E6, E7 Interface Board E8, E12 BackfeedInverter Output Contactor K5 Fuse Fuse Inverter Output Contactor AC Input to UPS Rectifiers 3 Wire −B−C Rotation UPS Cabinet Rectifier Input Breaker AC InputBypass Input Breaker Multiple UPS Distributed Bypass System Multiple UPS Parallel System Modes Normal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open +1 and 4+0 Configurations +1 and 2+0 Configurations+1 and 3+0 Configurations Multiple UPS Distributed Bypass TIE Rectifier Static Switch Fuse Inverter Battery Converter E4. E5 This page intentionally left blank UPS Controls and Indicators Control Panel Using the Control Panel Circuit Breaker Status Indicators Status IndicatorsSystem Events Events Meters Controls Setup Using the LCD and Pushbuttons Using the Menu Mimic Screen Display Menu Operation Display Menu Operation System Level 1 Setup Password Function Subfunction Operation Contrast AdjustSystem Setup screen, press the return arrow pushbutton Password is L1 Function Subfunction Operation Com Port Selection System Status Screen and ControlsControl See paragraph 7.2.7 for details Command Menu Operation Typical System Status Messages Cancel Load OFF Load Off Screen Starting the UPS in Normal Mode Single UPS Operation Starting the UPS in Bypass Mode Starting the UPMs −13 Transfer from Bypass to Normal Mode Transfer from Normal to Bypass ModePower is present inside the UPS cabinet sections Transfer from Normal to Bypass Mode and Shut Down UPS Single UPM Shutdown UPS and Critical Load Shutdown Charger Control Using the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Starting the Distributed Bypass System in Normal Mode Multiple UPS Distributed Bypass Operation Starting the Distributed Bypass System in Bypass Mode Starting the UPSs UPMs −22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 Chapter Communication X−Slot Cards Installing eNotify Service ENotify ServiceENotify Service Features ConnectUPS−X Web/SNMP Card Modbus Card Modem Card Powerware LanSafe Power Management Software Remote Notification Terminal Mode Display UPS Control Panel Event History Log CSB Bootloader Display CTO TF12710000000 General Purpose Relay Contact Building Alarm MonitoringRemote Monitor Panel RMP II Status Indicators System Normal Pins 6 Contacts are closed when Utility Failure is detected Customer Interface ConnectorsPins 3 Contacts are open when the UPS is offline Relay Interface Module SCM II Status Indicators and Connections Supervisory Contact Module Chapter UPS Maintenance Important Safety Instructions Daily Maintenance Performing Preventive MaintenanceMonthly Maintenance Isbm Section Air Filter Locations Isbm Air Filters Verify washed filter is thoroughly dry before reinstalling UPM Air Filters Annual Maintenance Installing BatteriesPeriodic Maintenance Battery Maintenance Recycling the Used Battery or UPS Maintenance Training Model Numbers SpecificationsUPS Input UPS Output UPS Environmental Warranty Warranty Page 1642017252