Chapter 9

UPS Maintenance

The components inside the UPS cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, with very little disassembly. This design allows authorized service personnel to perform routine maintenance and servicing quickly.

You must schedule periodic performance checks of your UPS system to keep it running properly. Regular routine checks of operation and system parameters enable your system to function efficiently for many trouble-free years.

9.1Important Safety Instructions

Remember that your UPS system is designed to supply power EVEN WHEN DISCONNECTED FROM THE UTILITY POWER. The UPS module interiors are unsafe until the DC power source is disconnected and the electrolytic capacitors are discharged. After disconnecting the utility power and the DC power, authorized service personnel should wait at least five minutes for capacitor bleedoff before attempting internal access to the UPS module.

W A R N I N G

SServicing and maintenance should be performed by qualified service personnel only.

SLETHAL VOLTAGE PRESENT. This unit should not be operated with the cabinet doors open or protective panels removed. Do not make any assumptions about the electrical state of any cabinet in the UPS system.

Because each battery string is an energy source in itself, opening the battery circuit breaker does not de-energize the voltage within the battery string. DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, contact an Eaton service representative.

If the string requires service, refer to the battery manufacturer’s operating manual for instructions on battery maintenance or contact an Eaton service representative.

Observe these precautions when working on or around batteries:

SRemove watches, rings, or other metal objects.

SUse tools with insulated handles.

SWear rubber gloves and boots.

SDo not lay tools or metal parts on top of batteries.

SDisconnect the charging source prior to connecting or disconnecting terminals.

SDetermine if the battery is inadvertently grounded. If it is, remove the source of the ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock is reduced if such grounds are removed during installation and maintenance.

SWhen replacing batteries, use the same number of sealed, lead-acid batteries.

EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com

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Powerware 650825 kVA operation manual Chapter UPS Maintenance, Important Safety Instructions