Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SP454ATZ-E, RAV-SP804ATZG-E, RAV-SP804ATZ-E Name, Power supply inlet hole Kockout hole

Models: RAV-SM564SDT-E RAV-SM454SDT-E RAV-SP404ATZ-E RAV-SP404ATZG-E RAV-SP404AT-E RAV-SP454ATZ-E RAV-SP454ATZG-E RAV-SP564AT-E RAV-SP454AT-E RAV-SP564ATZG-E RAV-SP564ATZ-E RAV-SP804AT-E RAV-SP804ATZ-E RAV-SP804ATZG-E

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						380												Name	Note
						380		Drain hole (Ø25 burring hole)
						200	60	Drain hole (Ø25 burring hole)								1	Refrigerant piping hole		——
	17.5					Air inlet		B legs								1	Indoor/Outdoor unit		——
	17.5																connecting wire inlet hole


						port
	365 128118					4675		34 170								2	Power supply inlet hole		Ø 38 Kockout hole
	365 128118	Air inlet				4675		34 170	48	54				(Ø12 × 17 long hole)
			port
														Mounting bolt hole		12
	74
	17.5					Air outlet	70		39			40			40			(Ø12 × 17 U-shape hole)
	17.5					383	70		39			40			40			(Ø12 × 17 U-shape hole)
						port		A legs										Mounting bolt hole
								A legs
5-drain hole				150		600			96			Details of A legs			Details of B legs
(Ø20 × 88 burring hole)
						900
			52			550									320
									Refrigerant pipe					30
									connecting port
									(Ø9.5 flare at liquid side)
									Refrigerant pipe
									connecting port
									(Ø15.9 flare at gas side)
		581	534								2			2		890
											1			1			1
		148	165						55 95	155	247	255	55 95	94	24		55 95
Mounting hole sold separately				60	178	178	178	80	18					94
Mounting hole sold separately														18	80		12	64
(12 - Ø3 emboss)														18	80		12	64
(12 - Ø3 emboss)				68		518		135							151
				68		518		135							151
					327										400
83	7														400
83	7							Z
	7							Z
	7
	65
	Knockout for downward piping																		Unit : mm
																			Unit : mm

RAV-SP804AT(Z)(ZG)-E

Z views

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Image 22

Toshiba RAV-SP454ATZ-E, RAV-SP804ATZG-E, RAV-SP804ATZ-E, RAV-SP804AT-E Name, Power supply inlet hole Kockout hole

Contents

AIR-CONDITIONER Contents 11-1 Indoort Unit Slim Duct Type 107 10-1 Summary of Troubleshooting 10-2Outdoor Controls Outdoor Print Circuit Board 14-1 Indoor Unit 142 14-2 Outdoor Unit 147 Confirmation of warning label on the main unit Explanation of indicationsExplanation of illustrated marks Indication Explanation Catch the inner wires ∗ For details, refer to the parts listNever recover the refrigerant into the outdoor unit Do not modify the products Check the following items after reinstallation For a check, turn off the power breakerBefore test run, install the front panel and cabinet Metal section Earth position Copper pipe Piping Safety Caution Concerned to New RefrigerantPipe Materials Flare nut R410A Conventional air General tools Conventional tools can be usedUsed tool Usage Indoor unit Way Air Discharge Cassette TypeSingle type Outdoor unit Concealed Duct Type Single type TCB-AX21E2 Under Ceiling Type Single type TCB-AX21E2, AX22CE2 High Wall Type Single type 402MUT-E 452MUT-E 562MUT-E Outdoor unit 404ATZZG-E 454ATZZG-E 564ATZZG-E Twin type Slim Duct Type Single type 404SDT-E 454SDT-E 564SDT-E Outdoor unit RAV-SM404SDT-E Model name Outdoor unit Super Digital Inverter404ATZZG-E 454ATZZG-E 564ATZZG-E 804ATZZG-E Current a Operation characteristic curve Super Digital InverterCooling Heating Compressor speed rps Current a SP40 Capacity variation ratio according to temperatureCooling Heating SP45 Ratio Capacity Refrigerant piping Air filterDrain-up port Hung-up plate Space required for service RAV-SP404ATZZG-E, RAV-SP454ATZZG-E, RAV-SP564ATZZG-E Power supply inlet hole Kockout hole Name RAV-TWP30E2, RAV-TWP50E2 Simultaneous Twin Model RBC Single type Combination of 1 indoor unit and 1 outdoor unit Dimension tableCapillary tube specifications Twin type Combination of 2 indoor units and 1 outdoor unit CAM-B30YGTF-2 Outer dia. ØA PMV CAM-B30YGTF-2 RAV-SM404SDT-E, RAV-SM454SDT-E MCC-1570 Control P.C. BoardFor Indoor Unit Slim Duct Type Board MCC-5009 Identification ColorMCC-1571 Specifications of Electrical Parts Parts name Type Specifications Safety During Installation/Servicing Piping Materials and Joints Used Outer diameter mm R410A R22 Processing of Piping Materials1 Thicknesses of annealed copper pipes Thickness mm Minimum thicknesses of socket joints R410A R22 R410A, R22 Clutch type Wing nut type Flare and flare nut dimensions for R410AFlare and flare nut dimensions for R22 Diameter Nm kgfm Wrenches available on the market Required Tools Refer to the 4. Tools Materials for Brazing Silver brazing filler Low temperature brazing fillerFlux Reason why flux is necessary Phosphor bronze brazing filler Piping materials for brazing and used brazing filler/flux Characteristics required for fluxTypes of flux Brazing Curing of Pipes Basic Conditions Needed to Reuse the Existing PipeBranching Pipe for Simultaneous Operation System Restricted Items to Use the Existing Pipes Existing pipe no * Use a new pipes Handling of Existing Pipe SW802 When shipped from factory When using existing pipeReference outside diameter Wall thickness Indoor Controller Block Diagram Connection of Wired Remote Controller Connection of Wireless Remote Controller Kit Indoor unit #1 Master Wireless remote controller kit Max units Ta Room temp Outline of specifications RemarksTs Setup temp To Outside temp + temp. correction Setting at shipmentSetup data Room temp. control Tc ≥ 60C, the air speed increases by 1 step Temperature Cool Slim Duct Type Conditions Tc n When Q or R is established 5 minutes afterTcn Time Setup at shipment Control temp. C At shipment of Item code DN CC to Case of wired remote controllerCommand frequency Performed. Unit stops Frequency fixed Setup temperature is shifted every 20 minutes, Restriction ratio can be set by keeping Connector No Pin No Specifications Remarks Function Print Circuit Board IndoorMCC-1570 PMV Pulse Motor Valve control Discharge temperature release controlOutdoor Controls Case of RAV-SP56 and SP80 models SP80 Outdoor fan controlCooling fan control SP56 Revolution frequency allocation of fan taps rpm Coil heating control Heating fan control Short intermittent operation preventive control SP56SP80 Current release control Temperature range SP56 SP80 Current release value shift control Start of heating operation Defrost control SP56 onlyNormal To Abnormal To ¡ Short circuit, × Open SP80 onlyCompressor protective control SP80 only J805 J806 Pulse Motor Valve PMV control Case of RAV-SP40 and SP45 models TE ˚C TD ˚C Operation with WEAllocations of fan tap revolutions rpm Temp. range 34.1Hz 34.1Hz ≤ 58.6Hz 58.6Hz ≤ f Min Max Temp. range 38.9Hz 38.9Hz ≤ f 67.6Hz 67.6Hz ≤ f Maximum Start of heating operation Defrost controlZone Circuit Board Outdoor PrintMCC-5009 Fan motor output Troubleshooting procedure Before troubleshootingWired remote controller type Wireless remote controller type Trouble Confirmation of lamp display Lamp indication Check code TroubleshootingOutline of judgment Cause of trouble occurrence Lamp indication Check code Cause of trouble occurrence Case thermostat worked Others Other than Check Code Indoor unit detected Check Code List IndoorRemote controller detected Central control devices detected Check Code List Outdoor Way valve inverse error Open/Short of heat exchanger TCJ was detected Error mode detected by indoor unit Cause of operation Status Cause of operation Error mode detected by outdoor unit Series Operation of diagnostic function E09 error YES E04 error E10 error E08, L03, L07, L08 error E18 errorL09 error L30 error L20 errorP30 error Central controller P10 error F10 error P12 error CN333 CN334 F02 error F01 error C06 error TCC-LINK central controller F29 error E03 error Master indoor unitP31 error Follower indoor unit LED display legend l Go off, ¡ Go on, ¥ Flash 5Hz Case of SP40 to Power supply error Voltage error Power supply error, Current detection circuit errorDischarge temp. error L29 P22 Outdoor fan system errorPosition detection circuit error P26 Display selection Latest error displayError display, which occurs at present Only 1 of SW803 is on Case of SP80 Display Display 2 Heat exchanger temp. sensor TE errorDisplay Heat exchanger temp. sensor TL error → Is connection of CN603 correct? F13 Display Display 2 Heat sink temp. sensor TH error F12 Display 1 Display 2 Suction temp. sensor TS errorF31 Display Eeprom error H03 Display 1 Display 2 Current detection circuit error H02 Display Compressor lock L10 Display 100 Check outdoor P.C. board Defect → Replace Is there refrigerant shortage? Recharge refrigerant P05 Display 1 Display 2 Power supply error101 Repair defective position Replace defective part 102 P15 Display 1 Display 2 Gas leak detection 103 Exchange to cooling cycle Exchange to heating cycle 104 Outdoor fan single operation 105Single operation check for outdoor fan Display TD, TL sensors Temperature Resistance value characteristic tableTA, TC, TCJ, TE, TS, to sensors 106 Replacement procedures 107 108 Setting data read out from EepromC. Board for indoor unit servicing replacement procedures Swing operation also starts if it has the louvers Writing the setting data to Eeprom 109 Eeprom layout diagram 110 111 Setting data Code No. table exampleType Code No Indoor unit capacity Code No Practical operation Test Run Setup on Remote Controller Wired remote controller112 D403 Red Function Selection SetupLED Display on P.C. Board D501 Red D503 Yellow Main bus communication 114 ContentsFunction selection item No. DN list When connected 2 remote controllers operate the twin Setup methodWhen connected 2 remote controllers operate an indoor unit Operation Procedure Calling of sensor temperature displayMonitor Function of Remote Controller Switch 116 Group control operation Calling of error historyContents System example Initial communication Indoor unit power-ON sequenceBy feed unit Automatic address judgment Usual regular communication TCC-LINK Adapter For TCC-LINK Central Control Function Microprocessor block diagramTCC-LINK wiring connection 119 Ground earth wire to 1 point at indoor unit side Wiring specificationsC. board switch SW01 setup No. of wires Size Setup from remote controller at indoor unit side External view of P.C. board assemblyAddress setup 121 How to set contents of save operation When installing separately sold filters Changing of settings of for applicable controls123 To restore the factory settings Setup of external static pressureWhen wireless remote controller is used Change on wired remote controller To secure better effect of heating How to set up power saving modeChange of lighting time of filter sign 125 Operation method Refrigerant Recovery Control126 127 Function Setting position Control contentsFunction Set position Control contents Defrost control 128 ∗ All LED are colorless when it goes offSpecifications Operation contents Operation part 129 Switch Function / Contents ReferSelection of LED display SW800, SW803 operation Display selection list Error contents Error display130 131 132 Specific operation for maintenance check SW801, SW804Operation when pushdown button switch SW801 is pushed Specific operation SW804 Operation when pushdown button switch SW801 is pushed 133 Item code Data at shipment Setup data range 134 135 System ConfigurationTerminology Single Twin Header unit Automatic Address Example from Unset Address No miswiring136 Follower unit Standard One outdoor unit Single Twin Triple 137Multiple groups operation 138 Wiring diagramSingle system Address Setup Manual setting from remote controller 139 Button if the unit stops To know the position of indoor unit body by address140 Unit No -1is displayed on LCD Part name Object Contents of check Contents of maintenance Maintenance/Check list141 Detachment No. Part name Procedure Remarks142 Attachment No. Part name Procedure 143 144 Part name ProcedureCase of drain pump incorporated model 145 Fan motor 1. Detachment 146 Drain pump, 1. Detachment Detachment Part name Procedure Remarks147 Attachment No. Part name Procedure 148 149 150 Tighten the flange nut with torque 4.9Nm 50kgf/cm Procedure Remarks151 Part name 152 Fan guard 153Pulse Motor Valve With minus screwdriver along with RAV-SP804AT-E, RAV-SP804ATZ-E, RAV-SP804ATZG-E 154 155 156 Exchange of 1. Control P.C. board Exchange of 1. Reactor Remove the relay connector connected to157 Electric parts Carry out works of 1 of 1 158 Compressor 1. Removal of broken compressor Part name Procedure159 Control P.C. board Compressor lead Pipe and the suction pipe connected to Compressor Using a burner, remove the discharge160 Compressor to the bottom plate 161 Compressor 2. Mounting of compressor Refrigerant charging 162Vacuuming Forced full-opening method of PMV 163 RAV-SM404SDT-E, RAV-SM454SDT-E, RAV-SM564SDT-E 164 Location Description Model Name 165404SDT-E 454SDT-E 564SDT-E 404 403 405 402 Parts assembly166 RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E 167 404ATZ-E 168Location Description Model Name RAV-SP 454ATZ-E Location Description Model Name Inverter assembly169 404ARZ-E 37,38 170 564ATZ-E 171Location Description Model Name RAV-SP 564AT-E Inverter assembly 172 30, 31 173 804ATZ-E 174804AT-E Location 175804ATZ-E 804ATZG-E Model Name RAV-SP Check of Concentration Limit Toshiba Carrier Corporation

Name

Power supply inlet hole

Ø 38 Kockout hole

Details of A legs

Details of B legs

RAV-SP804AT(Z)(ZG)-E