TOC-6 | Emerson Process Management 8732 manual

Rosemount 8732

Reference Manual

00809-0100-4663, Rev BA January 2010

TOC-6

Image 10

Emerson Process Management 8732 manual TOC-6

Contents

Reference Manual 00809-0100-4663, Rev BA JanuaryPage Customer Central North American Response CenterPage Table of Contents Operation Sensor Installation Section Appendix a Maintenance TroubleshootingDiagnostics Reference Data Appendix B Approval Information Appendix D Digital Signal ProcessingUniversal Sensor Wiring Diagrams Appendix E Transducer Block Appendix F Resource BlockAppendix G Appendix H TOC-6 Section Introduction System Description Safety Messages Service Support Section Installation Explosions could result in death or serious injury Transmitter Symbols PRE-INSTALLATION Mechanical Considerations Environmental Considerations InstallationProcedures Mount the Transmitter Pipe Mounting Identify Options and Configurations Hardware Switches Rosemount Electronics Board and Hardware Switches Conduit Ports Connections Conduit Cables Electrical Considerations Requirements for 12-42 V DC Power Supply Power System Fuse Rating Manufacturer Ideal Specification Field WiringCharacteristic 00809-0100-4663, Rev BA Transmitter Wiring Connection Foundation fieldbus Signal Connections Refer to -6 on Characteristics Terminators Fieldbus Segment Trunk Spur Power SupplyDevices 1 through Sensor Connections Rosemount Sensors Transmitter to Sensor WiringCable Requirements Cable Shield Rosemount 8705/8707/8711/8721 Sensor to Remote Mount Transmitter ConnectionsConnect coil drive and electrode cables as shown in Figure Rosemount 8732 Transmitter Rosemount Introduction Local Operator Interface Basic Features Section ConfigurationBasic Set-up Parameters Space Data EntryLOI Examples Table Values Start Totalizer Reset TotalizerTable Value Example Select Value Example Display Lock Stop Totalizer 00809-0100-4663, Rev BA January LOI Menu Tree PV LRV Review DiagnosticMessages Process Variables PV -% Range Totalizer SetupPV Primary Variable PV Analog Output Tag Basic SetupPulse Output Flow Units Special Units Special Volume UnitOptions for Flow Rate Units Fast Keys 2, 2 Conversion Number Base Volume UnitLine Size Base Time Unit PV LRV PV URVUpper Range Value Lower Range Value Calibration Number PV Damping Rosemount Transducer Block, Diagnostics Introduction DiagnosticsDiagnostic Controls Section Operation Basic Diagnostics Advanced Diagnostics Test Criteria 8714i ResultsTest Condition 8714i Result Electrode Circuit Result Sensor Calibration ResultCoil Circuit Result Sensor Signature Set Pass/Fail Criteria Re-Signature MeterRecall Last Saved Values No Flow Limit License Status MeasurementsLicensing License Key Diagnostic Variables Trims Transducer Block, Diagnostics, Trims Electronics Trim Auto Zero StatusUniversal Trim Advanced Configuration Detailed Setup Additional Parameters Signal Processing Display Language Limit ControlSamples Time Limit Low Flow Cutoff Transducer Block, Detailed Setup, Device InfoDevice Info Primary Variable Damping Construction Materials Sensor TagDSP Software Rev Flange Type Electrode Material ModeElectrode Type Liner Material Block Mode Permitted Block Mode TargetBlock Mode Actual Block Mode Normal Sensor Installation Process Leak Protection Optional Explosions could result in death or serious injury Sensor Handling Rosemount 8705 Sensor Support for Handling Sensor Orientation Sensor MountingUpstream/Downstream Piping Pipe Diameters Incline or Decline Orientation Flow Direction Electrode Plane Flange Bolts Installation Flanged SensorGaskets Grounding Ring PTFE/ETFE liner Polyurethane liner Class Newton PTFE/ETFE liner Size PN10 Code Line SizeBolt Gaskets Alignment and Bolting Installation Wafer SensorSize Code Line Size Installation, Studs Stud SpecificationsNominal Sensor Size Stud Specifications Centering Rings Installation Sanitary Sensor Size Code Line Size Pound-feet Newton-meter See Figure Non-Conductive Pipe 14. Grounding with Grounding Rings or Lining Protectors 16. Grounding with Grounding Electrodes Process Leak Protection Optional Standard Housing ConfigurationNPT Conduit Connection Relief Valves Process Leak Containment Grounding Electrode Port Maintenance Troubleshooting Safety Information Before You Begin Transmitter Installation Check and GuideWiring for Remote Configurations Sensor Message Potential Cause Corrective Action High Process Noise Symptom Potential Cause Corrective Action Transmitter TroubleshootingAdvanced Troubleshooting-Rosemount Advanced Troubleshooting on next Perform the auto zero function with full pipe and no flow Quick Troubleshooting Wiring Errors Process Noise Installed Sensor Tests 00809-0100-4663, Rev BA January Sensor Test Location Equipment Connections Uninstalled Sensor Tests Sensor Circuit Diagram Measuring at Connections N5, KD Uninstalled Rosemount 8711 Wafer Sensor TestsHazardous Location Certifications Hazardous Location Certification Functional Specifications Appendix a Reference Data Switch-on current Installation CoordinationPower Consumption Ambient Temperature Limits Operating Output Signal Enclosure Rating Foundation Fieldbus Specifications Performance Specifications Rosemount 8732E with Legacy 8711 Sensors Rosemount 8732E with 8721 SensorRosemount 8732E with Legacy 8705 Sensors Rosemount 8732E with Other Manufacturers’ Sensors Physical Specifications Rosemount Approved Manufacturing Locations Appendix B Approval InformationProduct Certifications European Directive Information Electro Magnetic Compatibility EMC 2004/108/EC All other Rosemount 8705/8707/8711/8721 Sensors Hazardous Locations Product Approvals Offering Other Certifications Product Certification Code Equipment Category Table B-4. IECEx Approvals OfferingNon-Hazardous Transmitter 8732E1 Sensor 8705 8707 8711 IECEx Category Equipment Category 1 Dust Environment Hazardous Location CertificationsTransmitter Approval Information Other Certifications Product Certification Code3 N0 Division 2 Approval All transmitters North American Certifications Factory Mutual FMCanadian Standards Association CSA E5 Explosion-Proof Approval 8732E ED Atex Flameproof European CertificationsE1 Atex Flameproof ND Atex Dust E7 IECEx Flameproof N1 Atex Type nRemote Junction Box EF IECEx Flameproof Table B-6. Sensor Approval Information N7 IECEx Type n N5 Division 2 Approval for Flammable Fluids All Sensors N0 Division 2 Approval for Non-Flammable Fluids All SensorsN0 for 8721 Hygienic Sensor E5 Explosion-Proof 8705 and 8711 Only Special Conditions for Safe USE Rosemount 8705 and 8711 Sensors 00809-0100-4663, Rev BA January Table B-7. Electrical DataRosemount 8732 Flow Transmitter Rosemount 8732E Flow Transmitter In. sensor size 149F 65C 351F 177C 210F 99C Figure B-1. Atex Installation Figure B-2. Atex Installation Figure B-3. Atex Installation Figure B-4. Atex Installation Figure B-5. Atex Installation Figure B-6. Atex Installation 6 Figure B-7. FM Certified I.S. Output 1 Figure B-8. FM Certified I.S. Output 2 Figure B-9. FM Certified I.S. Output 3 Figure B-10. FM Certified I.S. Output 4 Figure B-11. CSA Certified I.S. Output 1 Figure B-12. CSA Certified I.S. Output 2 Figure B-13. CSA Installation Figure B-14. Factory Mutual Hazardous Locations Table C-1. Rosemount Magmeter Diagnostics Appendix C DiagnosticsDiagnostic Availability Options for Accessing Diagnostics Tunable Empty Pipe Detection Licensing the 8732 DiagnosticsLicensing and Enabling Tunable Empty Pipe Parameters Empty Pipe Counts Optimizing Tunable Empty PipeEmpty Pipe Trigger Level Set the counts to Ground/Wiring Fault Parameters Troubleshooting Empty PipeGROUND/WIRING Fault Detection Turning Ground/Wiring Fault On/Off High Process Noise Detection Turning High Process Noise On/Off Hz Signal to Noise Ratio Spike Noise High Process Noise FunctionalityNoise White Noise Initiating 8714i Meter Verification 8714I Meter VerificationSensor Signature Parameters Establishing the baseline sensor signature 8714i Meter Verification Test Parameters 8714i Meter Verification Test Scope 8714i Meter Verification Test Results ParametersAll Viewing the 8714i Meter Verification Results Coil Circuit Verification Transmitter Calibration VerificationSensor Calibration Verification Electrode Circuit Verification Optimizing the 8714i Meter Verification 8714i Meter Verification Functionality 8714i Meter VerificationTest Sensor Signature Values Electrode Circuit Resistance 8714i Meter Verification Measurements Calibration Verification Report Parameters Flowmeter Information and ConfigurationSummary of Calibration Verification Results Appendix D Digital Signal Processing Process leaks could result in death or serious injury Procedures Auto Zero Flow Rate How Does It Really Work?Time When Should Signal Processing Be Used? Appendix E Universal Sensor Wiring Diagrams Rosemount Transmitter Sensor Manufacturer Number Rosemount Rosemount Sensors8705/8707/8711/8721 Sensors to Rosemount Transmitter To Rosemount 8732 Transmitter Table E-3. Rosemount 8701 Sensor Wiring ConnectionsRosemount Rosemount 8701 Sensors Connecting Sensors of Other Manufacturers Model 5000 Sensor to Rosemount 8732 Transmitter Brooks SensorsRosemount Brooks Sensors Model Model 7400 Sensor to Rosemount 8732 Transmitter Endress and Hauser Sensor to Rosemount 8732 Transmitter Table E-6. Endress and Hauser Sensor Wiring ConnectionsEndress and Hauser Sensors Electrodes Coil Connections Fischer and Porter SensorsModel 10D1418 Sensor to Rosemount 8732 Transmitter Rosemount Model 10D1419 Sensor to Rosemount 8732 Transmitter Model 10D1430 Sensor Remote to Rosemount 8732 Transmitter Electrode Connections Model 10D1430 Sensor Integral to Rosemount 8732 Transmitter Connections ElectrodeRosemount Fischer and Porter Model 10D1465 Electrodes Coils Chassis Fuse Fischer and Porter Sensor to Rosemount 8732 TransmitterRosemount Fischer and Porter Sensors Series 1800 Sensor to Rosemount 8732 Transmitter Table E-13. Foxboro Generic Sensor Wiring ConnectionsFoxboro Sensors Rosemount Foxboro Series 1800 Sensors White Series 1800 Version 2 Sensor to Rosemount 8732 Transmitter8732 Black Series 2800 Sensor to 8732 Transmitter Rosemount Foxboro Series 2800 Sensors Ground Coils Fuse White Electrodes BlackRosemount Foxboro Sensors + 6 SCR Kent Veriflux VTC SensorVeriflux VTC Sensor to 8732 Transmitter Rosemount Kent Veriflux VTC Sensors Coils Fuse Kent SensorsKent Sensor to Rosemount 8732 Transmitter Rosemount Kent Sensors Coil Shield Coils Fuse Krohne SensorsKrohne Sensor to Rosemount 8732 Transmitter Rosemount Krohne Sensors G 1 2 3 White Black Green Coil Connections Taylor SensorsSeries 1100 Sensor to Rosemount 8732 Transmitter Rosemount Taylor Series 1100 Sensors Coils White Black Fuse Taylor Sensor to Rosemount 8732 TransmitterS1 and S2 Rosemount Taylor Sensors Yamatake Honeywell Sensor to Rosemount 8732 Transmitter Table E-22. Yamatake Honeywell Sensor Wiring ConnectionsYamatake Honeywell Sensors Electrodes Chassis Ground Coils Fuse Yokogawa Sensor to Rosemount 8732 Transmitter Table E-23. Yokogawa Sensor Wiring ConnectionsYokogawa Sensors Rosemount Yokogawa Sensors Identify coil and electrode terminals Generic Manufacturer SensorsIdentify a chassis ground Definition Appendix F Resource BlockParameters and Descriptions Confirmtime Itkver Rsstate Resource Block Errors Modes Table F-4. Troubleshooting Alarm DetectionRefer to Table F-4to troubleshoot resource block problems Status Handling SignalRanging Conversion Units Diagnostics Damping Flow Appendix G Transducer Block Parameter Index Number Definition Densityvalue Table G-3. Supported Engineering Units FLOW-SPECIFIC Block Configuration ValuesTable G-2. Supported Line Sizes User-Defined Sensor Line Size Transducer Block Errors Condition Name and Description Descriptions and Corrective Actions Transducer Block DiagnosticsAlarm Detection Status Handling Value Name and Description Corrective Action Refer to Table G-6to troubleshoot transducer block problems Table G-6. Troubleshooting Appendix H 375 Field Communicator Operation Handheld Communicator Connections and Hardware Irda Port Fieldbus Connection Ports Field Communicator Ports Action Keys Action KeysFunction Keys, and Alphanumeric and Shift Keys ON/OFF Key Function Key Alphanumeric and Shift KeysMenus and Functions Data Entry Main Menu Online Menu Diagnostic Messages Message Description OFF KEY Disabled Rosemount Basic Setup -6,3-7 Installation -6,2-12Wiring Field Wiring Electrical Mounting SafetyTroubleshooting . . . . . . . F-6 FlowtubePage Flow Pacific Private Limited Rosemount DivisonEmerson FZE