Sensor Installation | Emerson Process Management 8732 specification

Reference Manual

00809-0100-4663, Rev BA January 2010

Rosemount 8732

Section 5 Sensor Installation

SAFETY MESSAGES

Safety Messages	page 5-1
Sensor Handling	page 5-3
Sensor Mounting	page 5-4
Installation (Flanged Sensor)	page 5-7
Installation (Wafer Sensor)	page 5-10
Installation (Sanitary Sensor)	page 5-12
Grounding	page 5-12
Process Leak Protection (Optional)	page 5-16

This section covers the steps required to physically install the magnetic sensor. For electrical connections and cabling see Section 2: "Installation". Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Please refer to the following safety messages before performing any operation in this section.

This symbol is used throughout this manual to indicate that special attention to warning information is required.

Failure to follow these installation guidelines could result in death or serious injury:

Installation and servicing instructions are for use by qualified personnel only. Do not perform any servicing other than that contained in the operating instructions, unless qualified. Verify that the operating environment of the sensor and transmitter is consistent with the appropriate hazardous area approval.

Do not connect a Rosemount 8732 to a non-Rosemount sensor that is located in an explosive atmosphere.

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Image 57

Emerson Process Management 8732 manual Sensor Installation, Process Leak Protection Optional

Contents

00809-0100-4663, Rev BA January Reference ManualPage North American Response Center Customer CentralPage Table of Contents Section Operation Sensor Installation Diagnostics Maintenance TroubleshootingAppendix a Reference Data Appendix B Approval Information Universal Sensor Wiring Diagrams Digital Signal ProcessingAppendix D Appendix E Appendix G Appendix F Resource BlockTransducer Block Appendix H TOC-6 System Description Section Introduction Service Support Safety Messages Explosions could result in death or serious injury Section Installation Mechanical Considerations Transmitter Symbols PRE-INSTALLATION Procedures Mount the Transmitter InstallationEnvironmental Considerations Pipe Mounting Hardware Switches Identify Options and Configurations Conduit Ports Connections Rosemount Electronics Board and Hardware Switches Electrical Considerations Conduit Cables Power System Fuse Rating Manufacturer Requirements for 12-42 V DC Power Supply Characteristic Field WiringIdeal Specification 00809-0100-4663, Rev BA Foundation fieldbus Signal Connections Refer to -6 on Transmitter Wiring Connection Power Supply Characteristics Terminators Fieldbus Segment Trunk SpurDevices 1 through Rosemount Sensors Transmitter to Sensor Wiring Sensor ConnectionsCable Requirements Cable Shield Connect coil drive and electrode cables as shown in Figure Sensor to Remote Mount Transmitter ConnectionsRosemount 8705/8707/8711/8721 Rosemount 8732 Transmitter Rosemount Section Configuration Introduction Local Operator Interface Basic FeaturesBasic Set-up Parameters LOI Examples Data EntrySpace Table Values Table Value Example Select Value Example Display Lock Reset TotalizerStart Totalizer Stop Totalizer PV LRV 00809-0100-4663, Rev BA January LOI Menu Tree Messages DiagnosticReview Process Variables PV Primary Variable Totalizer SetupPV -% Range PV Analog Output Pulse Output Basic SetupTag Flow Units Options for Flow Rate Units Special Volume UnitSpecial Units Fast Keys 2, 2 Line Size Base Volume UnitConversion Number Base Time Unit Upper Range Value PV URVPV LRV Lower Range Value PV Damping Calibration Number Rosemount Diagnostic Controls Introduction DiagnosticsTransducer Block, Diagnostics Section Operation Basic Diagnostics Advanced Diagnostics Test Condition 8714i ResultsTest Criteria 8714i Result Coil Circuit Result Sensor Calibration ResultElectrode Circuit Result Sensor Signature Recall Last Saved Values Re-Signature MeterSet Pass/Fail Criteria No Flow Limit Licensing MeasurementsLicense Status License Key Diagnostic Variables Trims Electronics Trim Transducer Block, Diagnostics, Trims Status Auto ZeroUniversal Trim Additional Parameters Advanced Configuration Detailed Setup Display Language Signal Processing Samples ControlLimit Time Limit Device Info Transducer Block, Detailed Setup, Device InfoLow Flow Cutoff Primary Variable Damping DSP Software Rev Sensor TagConstruction Materials Flange Type Electrode Type ModeElectrode Material Liner Material Block Mode Actual Block Mode TargetBlock Mode Permitted Block Mode Normal Process Leak Protection Optional Sensor Installation Explosions could result in death or serious injury Rosemount 8705 Sensor Support for Handling Sensor Handling Upstream/Downstream Piping Sensor MountingSensor Orientation Pipe Diameters Incline or Decline Orientation Electrode Plane Flow Direction Gaskets Installation Flanged SensorFlange Bolts Grounding Ring Class PTFE/ETFE liner Polyurethane liner PTFE/ETFE liner Size PN10 Code Line Size NewtonBolt Installation Wafer Sensor Gaskets Alignment and BoltingSize Code Line Size Nominal Sensor Size Stud Specifications Stud SpecificationsInstallation, Studs Centering Rings Size Code Line Size Pound-feet Newton-meter Installation Sanitary Sensor See Figure Non-Conductive Pipe 14. Grounding with Grounding Rings or Lining Protectors 16. Grounding with Grounding Electrodes Standard Housing Configuration Process Leak Protection OptionalNPT Conduit Connection Process Leak Containment Relief Valves Grounding Electrode Port Safety Information Maintenance Troubleshooting Wiring for Remote Configurations Installation Check and GuideBefore You Begin Transmitter Sensor Message Potential Cause Corrective Action High Process Noise Advanced Troubleshooting-Rosemount Transmitter TroubleshootingSymptom Potential Cause Corrective Action Advanced Troubleshooting on next Perform the auto zero function with full pipe and no flow Wiring Errors Process Noise Installed Sensor Tests Quick Troubleshooting Location Equipment Connections 00809-0100-4663, Rev BA January Sensor Test Sensor Circuit Diagram Uninstalled Sensor Tests Hazardous Location Certifications Uninstalled Rosemount 8711 Wafer Sensor TestsMeasuring at Connections N5, KD Hazardous Location Certification Appendix a Reference Data Functional Specifications Power Consumption Installation CoordinationSwitch-on current Ambient Temperature Limits Operating Enclosure Rating Output Signal Foundation Fieldbus Specifications Performance Specifications Rosemount 8732E with Legacy 8705 Sensors Rosemount 8732E with 8721 SensorRosemount 8732E with Legacy 8711 Sensors Rosemount 8732E with Other Manufacturers’ Sensors Physical Specifications Rosemount Product Certifications Appendix B Approval InformationApproved Manufacturing Locations European Directive Information All other Rosemount 8705/8707/8711/8721 Sensors Electro Magnetic Compatibility EMC 2004/108/EC Other Certifications Product Certification Code Hazardous Locations Product Approvals Offering Non-Hazardous Table B-4. IECEx Approvals OfferingEquipment Category Transmitter 8732E1 Sensor 8705 8707 8711 IECEx Category Transmitter Approval Information Hazardous Location CertificationsEquipment Category 1 Dust Environment Other Certifications Product Certification Code3 Canadian Standards Association CSA North American Certifications Factory Mutual FMN0 Division 2 Approval All transmitters E5 Explosion-Proof Approval 8732E E1 Atex Flameproof European CertificationsED Atex Flameproof ND Atex Dust Remote Junction Box N1 Atex Type nE7 IECEx Flameproof EF IECEx Flameproof N7 IECEx Type n Table B-6. Sensor Approval Information N0 for 8721 Hygienic Sensor N0 Division 2 Approval for Non-Flammable Fluids All SensorsN5 Division 2 Approval for Flammable Fluids All Sensors E5 Explosion-Proof 8705 and 8711 Only Special Conditions for Safe USE Rosemount 8732 Flow Transmitter 00809-0100-4663, Rev BA January Table B-7. Electrical DataRosemount 8705 and 8711 Sensors Rosemount 8732E Flow Transmitter In. sensor size 149F 65C 351F 177C 210F 99C Figure B-1. Atex Installation Figure B-2. Atex Installation Figure B-3. Atex Installation Figure B-4. Atex Installation Figure B-5. Atex Installation Figure B-6. Atex Installation 6 Figure B-7. FM Certified I.S. Output 1 Figure B-8. FM Certified I.S. Output 2 Figure B-9. FM Certified I.S. Output 3 Figure B-10. FM Certified I.S. Output 4 Figure B-11. CSA Certified I.S. Output 1 Figure B-12. CSA Certified I.S. Output 2 Figure B-13. CSA Installation Figure B-14. Factory Mutual Hazardous Locations Diagnostic Availability Appendix C DiagnosticsTable C-1. Rosemount Magmeter Diagnostics Options for Accessing Diagnostics Licensing and Enabling Licensing the 8732 DiagnosticsTunable Empty Pipe Detection Tunable Empty Pipe Parameters Empty Pipe Trigger Level Optimizing Tunable Empty PipeEmpty Pipe Counts Set the counts to GROUND/WIRING Fault Detection Troubleshooting Empty PipeGround/Wiring Fault Parameters Turning Ground/Wiring Fault On/Off Turning High Process Noise On/Off High Process Noise Detection Hz Signal to Noise Ratio Noise High Process Noise FunctionalitySpike Noise White Noise Sensor Signature Parameters 8714I Meter VerificationInitiating 8714i Meter Verification Establishing the baseline sensor signature 8714i Meter Verification Test Parameters 8714i Meter Verification Test Results Parameters 8714i Meter Verification Test ScopeAll Viewing the 8714i Meter Verification Results Sensor Calibration Verification Transmitter Calibration VerificationCoil Circuit Verification Electrode Circuit Verification Optimizing the 8714i Meter Verification Test 8714i Meter Verification8714i Meter Verification Functionality Sensor Signature Values 8714i Meter Verification Measurements Electrode Circuit Resistance Flowmeter Information and Configuration Calibration Verification Report ParametersSummary of Calibration Verification Results Process leaks could result in death or serious injury Appendix D Digital Signal Processing Auto Zero Procedures How Does It Really Work? Flow RateTime When Should Signal Processing Be Used? Appendix E Universal Sensor Wiring Diagrams Rosemount Transmitter Sensor Manufacturer Number Rosemount Sensors Rosemount8705/8707/8711/8721 Sensors to Rosemount Transmitter Table E-3. Rosemount 8701 Sensor Wiring Connections To Rosemount 8732 TransmitterRosemount Rosemount 8701 Sensors Connecting Sensors of Other Manufacturers Brooks Sensors Model 5000 Sensor to Rosemount 8732 TransmitterRosemount Brooks Sensors Model Model 7400 Sensor to Rosemount 8732 Transmitter Endress and Hauser Sensors Table E-6. Endress and Hauser Sensor Wiring ConnectionsEndress and Hauser Sensor to Rosemount 8732 Transmitter Electrodes Model 10D1418 Sensor to Rosemount 8732 Transmitter Fischer and Porter SensorsCoil Connections Rosemount Model 10D1419 Sensor to Rosemount 8732 Transmitter Electrode Connections Model 10D1430 Sensor Remote to Rosemount 8732 Transmitter Model 10D1430 Sensor Integral to Rosemount 8732 Transmitter Electrode ConnectionsRosemount Fischer and Porter Model 10D1465 Fischer and Porter Sensor to Rosemount 8732 Transmitter Electrodes Coils Chassis FuseRosemount Fischer and Porter Sensors Foxboro Sensors Table E-13. Foxboro Generic Sensor Wiring ConnectionsSeries 1800 Sensor to Rosemount 8732 Transmitter Rosemount Foxboro Series 1800 Sensors 8732 Series 1800 Version 2 Sensor to Rosemount 8732 TransmitterWhite Black Rosemount Foxboro Series 2800 Sensors Series 2800 Sensor to 8732 Transmitter White Electrodes Black Ground Coils FuseRosemount Foxboro Sensors Veriflux VTC Sensor to 8732 Transmitter Kent Veriflux VTC Sensor+ 6 SCR Rosemount Kent Veriflux VTC Sensors Kent Sensor to Rosemount 8732 Transmitter Kent SensorsCoils Fuse Rosemount Kent Sensors Krohne Sensor to Rosemount 8732 Transmitter Krohne SensorsCoil Shield Coils Fuse Rosemount Krohne Sensors Series 1100 Sensor to Rosemount 8732 Transmitter Taylor SensorsG 1 2 3 White Black Green Coil Connections Rosemount Taylor Series 1100 Sensors S1 and S2 Taylor Sensor to Rosemount 8732 TransmitterCoils White Black Fuse Rosemount Taylor Sensors Yamatake Honeywell Sensors Table E-22. Yamatake Honeywell Sensor Wiring ConnectionsYamatake Honeywell Sensor to Rosemount 8732 Transmitter Electrodes Chassis Ground Coils Fuse Yokogawa Sensors Table E-23. Yokogawa Sensor Wiring ConnectionsYokogawa Sensor to Rosemount 8732 Transmitter Rosemount Yokogawa Sensors Generic Manufacturer Sensors Identify coil and electrode terminalsIdentify a chassis ground Appendix F Resource Block DefinitionParameters and Descriptions Confirmtime Itkver Rsstate Modes Resource Block Errors Refer to Table F-4to troubleshoot resource block problems Alarm DetectionTable F-4. Troubleshooting Status Handling Appendix G Transducer Block SignalRanging Conversion Units Diagnostics Damping Flow Densityvalue Parameter Index Number Definition Table G-2. Supported Line Sizes FLOW-SPECIFIC Block Configuration ValuesTable G-3. Supported Engineering Units User-Defined Sensor Line Size Condition Name and Description Transducer Block Errors Alarm Detection Status Handling Transducer Block DiagnosticsDescriptions and Corrective Actions Value Name and Description Corrective Action Table G-6. Troubleshooting Refer to Table G-6to troubleshoot transducer block problems Handheld Communicator Appendix H 375 Field Communicator Operation Irda Port Fieldbus Connection Ports Field Communicator Ports Connections and Hardware Function Keys, and Alphanumeric and Shift Keys Action KeysAction Keys ON/OFF Key Menus and Functions Alphanumeric and Shift KeysFunction Key Data Entry Online Menu Main Menu Message Description Diagnostic Messages OFF KEY Disabled Rosemount Wiring Installation -6,2-12Basic Setup -6,3-7 Field Wiring Electrical Troubleshooting . . . . . . . F-6 SafetyMounting FlowtubePage Rosemount Divison Flow Pacific Private LimitedEmerson FZE