Main
Notice:
PRECAUTIONS
DANGER
WARNING
About This Manual
Manual Configuration
Symbols Used in this Manual
Abbreviations
Safety Information
Power Supply
Mechanical Components
High Temperature Assembly
Laser Beam
Warning/Caution Labels
Leg_Sec001_020EA
Leg_Sec001_019EA
Page
Safety Devices
Page
Revision Status
Contents
Chapter 1 PRODUCT DESCRIPTION
Chapter 2 OPERATING PRINCIPLES
Chapter 3 TROUBLESHOOTING
Chapter 4 DISASSEMBLY AND ASSEMBLY
Page
Chapter 5 ADJUSTMENT
Chapter 6 MAINTENANCE
Chapter 7 APPENDIX
Page
1.1 Overview
1.1.1 Engine features
1.1.2 Controller features
1.1.3 Software features
1.2 Basic Specifications
1.2.1 Process Specifications & System
1.2.2 Printer Basic Specifications
PRINTING MODE BY PAPER TYPE Table 1-1. Printing mode by paper type
PRODUCT DESCRIPTION Basic Specifications 23
Table 1-6. Paper feed
Table 1-7. Combination with optional cassette
SUPPORTED PAPER SIZE, TYPE AND ORIENTATION
Table 1-8. List of supported paper size, type and orientation
PRODUCT DESCRIPTION Basic Specifications 26
PRODUCT DESCRIPTION Basic Specifications 27
Figure 1-4. Dimensions (Including Options) - 3
Figure 1-2. Dimensions (Including Options) - 1
Figure 1-3. Dimensions (Including Options) - 2
Table 1-10. Dimensions and weights with options installed
Page
Page
1.3 Paper Specifications
1.3.1 Paper Type
1.3.2 Paper that may cause printing defects, paper jams or printer malfunction
PRODUCT DESCRIPTION Paper Specifications 31
1.3.3 Available Paper by Feeder
1.3.4 Printing Area
4mm4mm 4mm4mm
1.4 Reliability and Serviceability
1.4.1 Reliability
PRODUCT DESCRIPTION Reliability and Serviceability 33
1.4.2 Durability
1.4.3 Serviceability
1.5 Service Conditions
PRODUCT DESCRIPTION Conditions for Storage and Transport 35
1.6 Conditions for Storage and Transport
1.6.1 Ambient Temperature and Humidity
1.6.2 Storage Altitude
1.6.3 Dropping
1.6.4 Vibration
1.7 Electrical Characteristics
1.7.1 Electrical Fast Transient /Bursts (AC Line Noise)
1.7.2 Instantaneous Outages
1.7.3 Resistance to Static Electricity
1.7.4 Inrush Current
1.8 Compatible Specification
1.8.1 Safety Standard
1.8.3 EMI Standards
1.8.2 Safety Standard (Laser Transmission)
1.8.4 Power Supply Harmonics
1.9 Consumables/Periodic replacement unit
1.9.1 Specifications
PRODUCT DESCRIPTION Consumables/Periodic replacement unit 39
1.9.2 Conditions for Storage and Transport
PRODUCT DESCRIPTION External Appearance and Unit Names 40
1.10 External Appearance and Unit Names
Figure 1-9. Unit name_2
Figure 1-8. Unit name_1
1.10.1 Unit names
Table 1-30. List of unit names
PRODUCT DESCRIPTION External Appearance and Unit Names 41
Figure 1-12. Unit name_5
Figure 1-10. Unit name_3
Figure 1-11. Unit name_4
PRODUCT DESCRIPTION Engine Restrictions 42
1.11 Engine Restrictions
FACTORS LIMITING PRINTING SPEED
Table 1-31. Iamge quality adjustment
PRODUCT DESCRIPTION Engine Restrictions 43
FACTORS LIMITING PRINTING START
Table 1-32. Factors limiting printing start
1.12 Notes When Replacing Consumables and Installing Optional Products
1.12.1 Consumables
1.12.2 Optional Products
PRODUCT DESCRIPTION Life details 45
1.13 Life details
Table 1-33. Monochrome mode
Table 1-34. Color mode
1.14 Controller Specifications
1.14.1 Controller Basic Specifications
1.14.2 Controller Configuration
1.14.3 External Interface Specifications
1.15 Control Panel
1.15.1 External Appearance and Names
Figure 1-14. External View of Control Panel
Table 1-36. Indicators
Indicators Function
1.15.2 Panel Settings List
Status Menu This menu is displayed only when a warning occurs.
Tray Menu
Printing Menu
Setup Menu
Reset Menu
PARALLEL MENU
USB Menu
Network Menu
PRODUCT DESCRIPTION Control Panel 52
PRINTER ADJUST MENU
displayed regardless of Duplex unit is installed or not.
Maintenance Menu
envelop, becomes same value between front side and reverse side.
Page
PRODUCT DESCRIPTION Control Panel 54
1.15.3 Explanation of Menu and Settings
PRODUCT DESCRIPTION Control Panel 55
1.15.4 Special Operations
1.16 Printer Status
1.16.1 List of Printer Messages
The following is a list of messages displayed by the printer. Table 1-39. List of Printer Messages
Table 1-39. List of Printer Messages
1.16.2 Status Messages and Troubleshooting
1.16.3 Error Messages and Troubleshooting
Page
Page
PRODUCT DESCRIPTION Printer Status 61
1.16.4 Warning Messages and Troubleshooting
1.16.5 Service Call Error Messages
CONTROLLER-RELATED SERVICE CALL ERRORS Table 1-40. List of Service Call Errors (Engine Related)
Table 1-41. List of Service Call Errors (Controller Related)
1.17 Expanding the RAM
1.18 Handling Precautions
1.18.1 Precautions When Turning Off the Power
1.18.2 Precautions for High Temperature Parts
PRODUCT DESCRIPTION Status Sheet 67
1.19 Status Sheet
Page
PRODUCT DESCRIPTION Status Sheet 69
Figure 1-16. Status Sheet (Full version)
Information Part Numbers
Tray Menu Setup Menu
USB Menu
Page
1.21 Recommended Operating Environment (Host PC)
PRODUCT DESCRIPTION Paper Handling Algorithm 72
1.22 Paper Handling Algorithm
The relationship between paper type, type and size is shown below
Table 1-42. Engine control, CM
PRODUCT DESCRIPTION Paper Handling Algorithm 73
PAPER SOURCE
DUPLEX
Table 1-43. CM 1
Table 1-44. CM 2
Page
2.1 Print Process
2.1.1 Print Process Overview
Page
2.1.3 Technical Explanation of Print Process
2.1.3.1 Charging
OPERATING PRINCIPLES Print Process 78
2.1.3.2 Exposure
OPERATING PRINCIPLES Print Process 79
2.1.3.3 Developing
Page
2.1.3.4 Primary transfer (DrumBelt)
2.1.3.5 Cleaning (drum)
Page
OPERATING PRINCIPLES Print Process 84
2.1.3.7 Secondary transfer (BeltPaper)
2.1.3.8 Discharging
2.1.3.9 Cleaning
2.1.3.10 Fusing
2.2 Flow of Print Data
2.2.1 Data Flow
2.3 Drive Transmission Path
2.3.1 DRIVE ASSY FEED
2.3.2 MOTOR ASSY P/R, DRIVE ASSY PRO
Rotation of MOTOR ASSY P/R and DRIVE ASSY PRO is transmitted as follows:
Figure 2-22.Diagram of Drive Transmission Path
Figure 2-21.Drive Transmission Flow
2.3.3 MOTOR ASSY MAG, MOTOR ASSY ROT
Rotation of MOTOR ASSY MAG and MOTOR ASSY ROT is transmitted as follows:
Figure 2-24.Diagram of Drive Transmission Path
Figure 2-23.Drive Transmission Flow
2.3.4 MOTOR ASSY DUP
2.3.5 MOTOR ASSY FSR
Rotation of MOTOR ASSY FSR is transmitted as follows:
Figure 2-28.Diagram of Drive Transmission Path
Figure 2-27.Drive Transmission Flow
2.3.6 MOTOR-PH
Rotation of MOTOR-PH is transmitted as follows:
Figure 2-30.Diagram of Drive Transmission Path
Figure 2-29.Drive Transmission Flow
2.4 Paper Feed
OPERATING PRINCIPLES Paper Feed 94
2.4.1 MSI (Multi Sheet Inserter)
2.4.2 Registration & FUSER
OPERATING PRINCIPLES Paper Feed 96
2.4.2.1 Adjusting the leading edge of the paper
2.4.3 500 Paper Feeder
Page
2.4.4 Duplex
2.5 Xerographic
OPERATING PRINCIPLES Xerographic 101
2.5.1 ROS
OPERATING PRINCIPLES Xerographic 102
2.5.2 Photoconductor Unit
Page
OPERATING PRINCIPLES Xerographic 104
2.5.3 Development
Page
2.5.4 Second BTR & FUSER
OPERATING PRINCIPLES Electrical 107
2.6 Electrical
Page
2.7 Operating Modes
EPSON AcuLaser C1100 Revision B
OPERATING PRINCIPLES Control 110
2.8 Control
2.8.1 Paper size control
2.8.2 Control of laser radiation
2.8.3 Process control
OPERATING PRINCIPLES Control 111
OPERATING PRINCIPLES Control 112
OPERATING PRINCIPLES Control 113
2.8.4 Belt position control
2.8.5 Adjustment of the FUSER fixing temperature
2.8.6 FUSER safety circuit
2.8.7 Detection of service life of consumables and periodical replacement parts
2.9 Flying-start printing
OPERATING PRINCIPLES Detection Mechanisms 115
2.10 Detection Mechanisms
The following shows a list of detection functions. Table 2-1. Sensors
OPERATING PRINCIPLES Detection Mechanisms 116
Table 2-1. Sensors
2.11 Principle of Electric Circuit Operation
2.11.1 Main Features
2.11.2 Outline Specifications
OPERATING PRINCIPLES Principle of Electric Circuit Operation 118
Page
3.1 Procedure for troubleshooting
3.1.1 Procedure for troubleshooting
3.1.2 Checking Installation Status
3.1.3 Precautions in Performing Troubleshooting Work
3.1.4 Notes on Using FIP
TROUBLESHOOTING Procedure for troubleshooting 123
3.1.5 Warming-Up Flowchart at Power-ON
Figure 3-2. Warming-up flowchart at power-on
Total 37 to 840 seconds (depending on ambient environment)
TROUBLESHOOTING FIP 124
3.2 FIP
3.2.1 Outline
3.2.2 FIP Procedure
3.3 FIP according to the printer message
3.3.1 List of Errors and Warnings
38 (p.191)
Table 3-1. List of Paper Jam Error
Page
Page
Page
3.3.2 List of Service Request
Page
Controller Related (C)
C1 (p.239)
Table 3-3. List of Service Request
Page
TROUBLESHOOTING FIP according to the printer message 134
3.3.3 Error Code FIP
3.3.3.1 Engine related error
FIP-1
TROUBLESHOOTING FIP according to the printer message 135
FIP-2
Toner Cartridge M HOUSING ASSY-DEVE M ANTENNA CTRG HARNESS ASSY MAIN
TROUBLESHOOTING FIP according to the printer message 136
FIP-3
Toner Cartridge C HOUSING ASSY-DEVE C ANTENNA CTRG HARNESS ASSY MAIN
TROUBLESHOOTING FIP according to the printer message 137
FIP-4
Toner Cartridge K HOUSING ASSY-DEVE K ANTENNA CTRG HARNESS ASSY MAIN
TROUBLESHOOTING FIP according to the printer message 138
FIP-5
3
5
6
TROUBLESHOOTING FIP according to the printer message 139
FIP-6
2
3
4
5
7
2
3
4
6
TROUBLESHOOTING FIP according to the printer message 141
FIP-8
Photoconductor Unit PWBA MCU
TROUBLESHOOTING FIP according to the printer message 142
FIP-9
Photoconductor Unit PWBA MCU
TROUBLESHOOTING FIP according to the printer message 143
FIP-10
Toner Cartridge Y
TROUBLESHOOTING FIP according to the printer message 144
FIP-11
1
4
6
TROUBLESHOOTING FIP according to the printer message 145
FIP-12
Toner Cartridge Y PWBA MCU
TROUBLESHOOTING FIP according to the printer message 146
FIP-13
Toner Cartridge Y PWBA MCU
TROUBLESHOOTING FIP according to the printer message 147
FIP-14
TROUBLESHOOTING FIP according to the printer message 148
FIP-15
1
4
6
TROUBLESHOOTING FIP according to the printer message 149
FIP-16
Toner Cartridge M PWBA MCU
TROUBLESHOOTING FIP according to the printer message 150
FIP-17
Toner Cartridge M PWBA MCU
TROUBLESHOOTING FIP according to the printer message 151
FIP-18
TROUBLESHOOTING FIP according to the printer message 152
FIP-19
1
4
6
8
TROUBLESHOOTING FIP according to the printer message 153
FIP-20
Toner Cartridge C PWBA MCU
TROUBLESHOOTING FIP according to the printer message 154
FIP-21
Toner Cartridge C PWBA MCU
TROUBLESHOOTING FIP according to the printer message 155
FIP-22
Toner Cartridge K ANTENNA ASSY-CTRG or ANTENNA CTRG
TROUBLESHOOTING FIP according to the printer message 156
FIP-23
Toner Cartridge K
TROUBLESHOOTING FIP according to the printer message 157
FIP-24
Toner Cartridge K PWBA MCU
TROUBLESHOOTING FIP according to the printer message 158
FIP-25
Toner Cartridge K PWBA MCU
TROUBLESHOOTING FIP according to the printer message 159
FIP-26
3
4
5
6
7
12
13
21
15
17
22
23
29
28
26
3
4
5
6
7
13
16
17
20
21
22
TROUBLESHOOTING FIP according to the printer message 165
FIP-28
LV/HVPS MOTOR-PH HARNESS ASSY MAIN CLUTCH ASSY PRE REGI
1
2
3
4
5
11
13
21
20
14
23
24
TROUBLESHOOTING FIP according to the printer message 168
FIP-29
LV/HVPS HARNESS ASSY MAIN
1
3
4
5
6
10
12
13
16
TROUBLESHOOTING FIP according to the printer message 170
3
4
5
6
7
13
14
15
16
18
22
23
24
25
26
32
36
40
37
33
3
4
5
6
7
13
14
15
16
18
22
23
24
25
26
32
36
40
37
33
1
2
3
4
5
3
4
5
6
8
11
12
22
13
14
23
24
25
26
27
1
3
4
5
6
10
11
13
14
TROUBLESHOOTING FIP according to the printer message 184
2
3
4
5
6
9
10
11
12
13
22
28
23
24
25
2
3
4
5
6
10
11
15
TROUBLESHOOTING FIP according to the printer message 189
FIP-37
2
3
4
5
6
9
11
12
18
1
2
3
4
TROUBLESHOOTING FIP according to the printer message 192
1
3
4
TROUBLESHOOTING FIP according to the printer message 193
FIP-40
1
3
4
TROUBLESHOOTING FIP according to the printer message 194
FIP-41
1
2
3
1
2
3
4
TROUBLESHOOTING FIP according to the printer message 195
1
2
3
4
5
14
TROUBLESHOOTING FIP according to the printer message 197
FIP-44
ROS ASSY HARNESS ASSY MAIN
1
3
4
6
TROUBLESHOOTING FIP according to the printer message 198
1
2
3
4
5
1
2
3
4
5
2
3
5
6
7
11
12
13
14
TROUBLESHOOTING FIP according to the printer message 202
2
3
5
6
7
11
12
13
14
1
2
TROUBLESHOOTING FIP according to the printer message 205
FIP-50
1
2
3
4
5
1
2
4
5
6
Page
TROUBLESHOOTING FIP according to the printer message 208
FIP-52
SENSOR 2BTR RETRACT HARNESS ASSY ADC
1
2
3
5
6
11
TROUBLESHOOTING FIP according to the printer message 210
FIP-53
FUSER ASSY HARNESS ASSY MCU C/L FFC-ASSY LV/MCU HARNESS ASSY AC PWBA FUSER CONT LV/HVPS
1
2
4
5
6
2
TROUBLESHOOTING FIP according to the printer message 212
FIP-56
HARNESS-ASSY FEED MAIN DRIVE ASSY FEED PWBA TRAY 500 HARNESS-ASSY FEED 1
1
2
3
4
5
10
13
TROUBLESHOOTING FIP according to the printer message 214
FIP-57
MOTOR ASSY DUP MOTOR ASSY DUP INV HARNESS ASSY MAIN HARNESS-ASSY DUP2
1
2
5
6
7
Page
TROUBLESHOOTING FIP according to the printer message 216
FIP-58
DRIVE ASSY PRO SENSOR IBT RETRACT
1
2
3
4
6
1
2
7
TROUBLESHOOTING FIP according to the printer message 218
FIP-60
1
2
7
TROUBLESHOOTING FIP according to the printer message 219
FIP-61
1
2
7
TROUBLESHOOTING FIP according to the printer message 220
FIP-62
1
2
7
TROUBLESHOOTING FIP according to the printer message 221
FIP-63
2
3
4
5
7
2
3
TROUBLESHOOTING FIP according to the printer message 223
FIP-65
1
2
3
4
5
1
3
4
5
TROUBLESHOOTING FIP according to the printer message 225
2
3
TROUBLESHOOTING FIP according to the printer message 226
FIP-68
CHUTE FDR ASSY 500 SWITCH FEEDER DOOR HARNESS-ASSY FEED MAIN HARNESS-ASSY FEED 1
1
3
TROUBLESHOOTING FIP according to the printer message 227
FIP-69
1
2
6
TROUBLESHOOTING FIP according to the printer message 228
FIP-70
1
TROUBLESHOOTING FIP according to the printer message 229
FIP-71
2
3
4
5
6
9
TROUBLESHOOTING FIP according to the printer message 231
FIP-72
Toner Cartridge Y ANTENNA ASSY-CTRG HARNESS ASSY MAIN ANTENNA CTRG
1
2
7
TROUBLESHOOTING FIP according to the printer message 232
FIP-73
1
2
7
TROUBLESHOOTING FIP according to the printer message 233
FIP-74
1
2
7
TROUBLESHOOTING FIP according to the printer message 234
FIP-75
1
2
7
TROUBLESHOOTING FIP according to the printer message 235
FIP-76
2
3
4
5
7
2
3
4
6
TROUBLESHOOTING FIP according to the printer message 237
1
2
3
4
TROUBLESHOOTING FIP according to the printer message 238
1
2
3
4
5
1
TROUBLESHOOTING FIP according to the printer message 240
2
Service Req C1020 Service Req C1021 PWBA ESS RAM-DIMM
1
2
TROUBLESHOOTING FIP according to the printer message 241
Service Req C1200 Service Req C1210
1
2
1
2
3.4 Printing Quality-related Trouble
3.4.1 Printing-quality troubleshooting Entry Chart
Page
TROUBLESHOOTING Printing Quality-related Trouble 244
3.4.2 Printing quality-related FIP
FIP-P1 Printing is Faint (Weak Tones)
Overall density of image is too weak.
3
4
6
7
9
11
12
13
TROUBLESHOOTING Printing Quality-related Trouble 246
FIP-P2 Blank Print
1
2
3
4
6
12
13
14
1
2
3
4
TROUBLESHOOTING Printing Quality-related Trouble 249
2
3
4
6
7
2
3
4
6
7
10
11
TROUBLESHOOTING Printing Quality-related Trouble 252
FIP-P6 Vertical Black Lines
1
2
3
4
7
1
2
3
4
6
2
3
4
5
6
1
2
3
Clean or replace relevant parts.
Go to Step [4].
1
2
3
4
6
1
2
3
4
5
1
2
3
5
6
2
3
4
5
TROUBLESHOOTING Printing Quality-related Trouble 260
2
3
4
1
2
4
Page
Page
Page
Page
1
3.5 Abnormal Noise-related Trouble
3.5.1 Abnormal noise-related troubleshooting entry chart
TROUBLESHOOTING Abnormal Noise-related Trouble 268
3.5.2 Abnormal Noise-related FIP
FIP-N1 At Power On
2
3
4
5
6
1
2
3
TROUBLESHOOTING Abnormal Noise-related Trouble 270
FIP-N3 At Printing (One Side)
1
2
3
4
5
17
18
19
20
21
1
2
3
4
5
16
17
18
19
20
3.6 Test Print
3.6.1 Overview
PWBA MCU
3.6.2 Printing Procedure of Test Print Pattern
Page
Page
4.1 Overview
4.1.1 Precautions
Page
4.1.2 Before you start work
4.1.3 List of Screws
for plastic. Table 4-1. List of screws
4.1.4 Tools
Use only specified tools to avoid damaging the printer.
Table 4-1. List of screws
4.1.5 Conventions used in descriptions of procedures
4.2 COVER
4.2.1 COVER ASSY TOP
4.2.2 TRAY EXTENSION, COVER TRAY
3)-1 3)-2
4.2.3 COVER FUSER
4.2.4 COVER TOP SIDE L
4.2.5 COVER TOP SIDE R
4.2.6 SWITCH ASSY TOP
4.2.7 SWITCH ASSY FRONT
4.2.8 COVER RH, SLIDE BAR, COVER ROS WINDOW
4) 3)
4.2.9 COVER MSI
4.2.10 COVER FRONT L, COVER FRONT ASSY U
Page
4.2.11 OP PANEL (CONTROL, PANEL)
4.2.12 COVER ASSY LH
Page
4.2.13 COVER ESS
4.2.14 SWITCH ASSY FUSER, SWITCH-FUSER DOOR
3) 2)
4.2.15 COVER INNER TOP
4.2.16 SWITCH-FRONT DOOR, SWITCH-INLK FRONT
4.2.17 COVER ASSY RH
4.2.18 COVER INNER L
4.2.19 SWITCH-INLK FUSER
4.3 MSI
4.3.1 MSI ASSY
[2)-1] [2)-2]
[1)]
4.3.2 ROLL ASSY MSI
11) 10) 10) 11) 9) 9)
12) D cut surface
Page
4.3.3 ROLL MSI
Arrow
4.3.4 CHUTE MSI
2)-2 RIGHT
4.3.5 GUIDE SIDE L, GUIDE ASSY SIDE R
4.3.6 PLATE BOTTOM ASSY MSI
Page
4.3.7 HOLDER ASSY RETARD MSI
Page
4.3.8 PLATE ASSY RETARD
Page
4.3.9 OIL DAMPER
Page
4.3.10 SOLENOID PICK UP
Page
4.3.11 SENSOR PAPER EMPTY
7)-3
4.3.12 ACTUATOR EMPTY
11)-1 11)-2
[2)]
12)
4.4 PH ASSY
4.4.1 COVER-PH
4.4.2 CHUTE ASSY-REAR
[1)]4)-1
4.4.3 CHUTE-REAR UP, CHUTE-REAR LOW
[1)]
4.4.4 FRAME ASSY-PH
DISASSEMBLY AND ASSEMBLY PH ASSY 328
[2)] [4)-1]
[4)-2]
OK NG
4.4.5 CLUTCH ASSY REGI
[3)-2]
[3)-1]
4.4.6 ROLL-REGI METAL
8) 7)
4.4.7 ROLL REGI RUBBER
Page
4.4.8 ROLL ASSY-PRE REGI
D cut surface
4.4.9 SENSOR OHP
3) 2) 5) 6)
4.4.10 ACTUATOR-REGI
4.4.11 SENSOR REGI
4.4.12 MOTOR-PH
4.4.13 CLUTCH ASSY PRE REGI
[4)]
4.4.14 SWITCH-PH DOOR
4.4.15 DRIVE ASSY-PH
4) 4) 3)
CLUTCH ASSY PRE REGI
5) CLUTCH ASSY REGI
4.5 TRANSFER
4.5.1 CHUTE ASSY-FSR, COVER ASSY-RR 2ND
2)-1 2)-1 Protrusion Protrusion
Page
Page
4.5.2 SENSOR FUSER IN
8) 9) 7)
4.5.3 FRAME ASSY-2ND
Page
4.5.4 2ND BTR ASSY
Page
4.5.5 CAM ASSY-2ND
7)-1 7)-16)-2
RIGHT
Page
4.5.6 SWITCH 2BTR COVER
4.5.7 SENSOR ASSY ADC
2) 3)
4.5.8 HOLDER-ADC 2ND
Page
4.5.9 SENSOR 2BTR RETRACT
4.5.10 SENSOR IBT RETRACT
4.5.11 PLATE BIAS-2ND ASSY
Page
4.5.12 CAM ASSY-IBT CL
4.6 XERO
4.6.1 SENSOR TR-0
3) 5)
4.6.2 GUIDE CRU ASSY D
6) 7)
Page
4.6.3 LATCH ASSY D
4.6.4 ANTENNA ASSY
8)-2
8)-1
Page
4.6.5 GUIDE CRU ASSY AD
6) 7)
Page
Page
4.6.6 LEVER-LATCH PR
4.6.7 CAP-PLATE PR, PLATE-ASSY PR
4.6.8 LATCH ASSY AD
4.6.9 BCR CLN XERO ASSY
4.6.10 SENSOR TNER FULL
DISASSEMBLY AND ASSEMBLY ROS 375
4.7 ROS
4.7.1 ROS ASSY
11)
10) 10) 8)
DISASSEMBLY AND ASSEMBLY ROS 376
4.7.2 CLEANER ASSY
4.8 DEVE
4.8.1 LATCH ASSY-ROTARY
4.8.2 ANTENNA ASSY-CTRG
4)-2 3)
4.8.3 ANTENNA CTRG
4.8.4 HOLDER ASSY-BIAS
4.8.5 SENSOR ROTARY HOME POSI
3) 5)
4.8.6 HOUSING ASSY-DEVE K, HOUSING ASSY- DEVE Y, HOUSING ASSY-DEVE M, HOUSING ASSY-DEVE C
9)-1 9)-2
Page
Page
4.8.7 FRAME ASSY-ROTARY
Page
4.9 FUSER
4.9.1 FUSER ASSY
DISASSEMBLY AND ASSEMBLY FUSER 389
4.9.2 FUSER LOCK SWITCH
DISASSEMBLY AND ASSEMBLY FUSER 391
4.9.3 HARNESS ASSY MCU C/L
4.10 DRIVE
4.10.1 DRIVE ASSY BTR
4.10.2 DRIVE ASSY PRO
5) 7)
4.10.3 MOT ASSY FSR
4.10.4 MOT ASSY MAG
4.10.5 MOT ASSY ROT
8) 8)
4.10.6 MOT ASSY P/R
4.10.7 MOT ASSY MICRO
4.11 ELEC
4.11.1 SENSOR HUM & TEMP
4.11.2 PWBA HVPS
6) 6)
4.11.3 PWB ASSY ROT
7) 6)
4.11.4 PWBA CRUM
4.11.5 PWBA MCU
3) 3)
Page
Table 4-8. Symptoms when the connector is loose
4.11.6 LV/HVPS
Table 4-9. Symptoms when the connector is loose
4.11.7 PWBA ESS (BOARD ASSY., MAIN)
4.11.8 PWBA FUSER CONT
5) 4)
3) 4)
4.11.9 CHASSIS ASSY ESS (REFERENCE ONLY)
3) 2)
1) 5)
4.12 DUPLEX
4.12.1 DUPLEX ASSY
4.12.2 COVER-R DUP
4.12.3 COVER-L DUP
4.12.4 COVER-INV
4.12.5 LINK-LATCH, LINK-BUTTON
4.12.6 INVERTER ASSY DUP, TRANSPORT ASSY DUP
Page
4.12.7 SOLENOID ASSY DUP
Page
4.12.8 ACTUATOR INV
4.12.9 SENSOR UPPER PASS
Page
4.12.10 MOTOR ASSY DUP INV
Page
4.12.11 ROLLER ASSY INVERTER
4.12.12 CHUTE ASSY-INV LOW
4.12.13 LATCH DUP R, LATCH DUP L
Page
4.12.14 SWITCH-DUP DOOR
2) 3)
4.12.15 ACTUATOR DUP
4.12.16 SENSOR LOW PASS
4.12.17 SUPPORT DUP
4.12.18 HINGE ASSY L
4.12.19 HINGE ASSY R
4.12.20 COVER LOW-DUP TRANS
4.12.21 COVER UP-DUP TRANS
4.12.22 PAD DAMPER L
4.12.23 PAD DAMPER R
4.12.24 ROLLER ASSY DUP
8) 8) 8) 9)
Page
4.12.25 PWBA DUP-L
4.12.26 MOTOR ASSY DUP
5) 5) 5) 6)
Page
4.12.27 ROLLER ASSY DUP OUT
4.13 500 PAPER CASSETTE & 500 PAPER FEEDER
4.13.1 500 PAPER CASSETTE ASSY
4.13.2 GUIDE END ASSY
[2)]
4.13.3 PLATE ASSY BOTTOM 500
Page
4.13.4 GUIDE PAPER L ASSY 500, GUIDE PAPER R ASSY 500
4) 3)-2
4.13.5 COVER FRONT CST 500
4.13.6 500 PAPER FEEDER ASSY (REFERENCE ONLY)
Unlocked Locked
4.13.7 COVER LEFT 500
4.13.8 CHUTE FDR ASSY 500
4.13.9 COVER RIGHT 500
4.13.10 PWBA TRAY 500
3)
3) 4)
4.13.11 PWBA MOT
3) 3)
4.13.12 DRIVE ASSY FEED
4) 4)
4.13.13 SOLENOID FEED
4.13.14 MOTOR ASSY FEEDER
4) 2)
4.13.15 CLUTCH ASSY FEED
4.13.16 HARNESS-ASSY FEED 1
5)-2 5)-1
4.13.17 ROLL ASSY TURN 500
8) 9)
4.13.18 SWITCH FEEDER DOOR
5)-2 4) 3)
4.13.19 HARNESS-ASSY FEED 2
4.13.20 CHUTE ASSY 500
11) 12)
4.13.21 HOLDER ASSY RETARD 500
Page
4.13.22 FILM ASSY FDR
4.13.23 STOPPER CST R
10)-2
10)-1
4.13.24 GUIDE CST R
10) 9)
9) 9)
4.13.25 GUIDE CST L
Page
4.13.26 STOPPER CST L
10)-2
10)-1
4.13.27 HOUSING ASSY FEED
Page
4.13.28 SENSOR NO PAPER
8)-1
9) 8)-2
4.13.29 ACTUATOR NO PAPER CST
6)-2 6)-1
9)-1 9)-2
4.13.30 ACTUATOR T/R
4.13.31 SENSOR T/R
8) 9)-2
4.13.32 ROLL ASSY FEED 500
Page
Page
ADJUSTMENT Overview 486
5.1 Overview
5.1.1 Instructions
5.1.2 Part/unit-based adjustment items
ADJUSTMENT Overview 487
5.1.3 Writing USB ID
5.1.3.1 Installing the Program and the Basic Operation
5.1.3.2 Writing Method
5.1.3.3 Confirming the Writing
5.1.4 Controller Firmware Update
5.1.5 MCU Firmware Update
Page
6.1 Overview
Page
MAINTENANCE About On-site Servicing 494
6.2 About On-site Servicing
6.2.1 On-site Servicing Flowchart
6.2.2 Details of On-site Servicing
MAINTENANCE About On-site Servicing 496
MAINTENANCE Maintenance Menu 497
6.3 Maintenance Menu
6.3.1 Maintenance Menu Items
MAINTENANCE Maintenance Menu 498
6.3.2 Entry into Maintenance Mode
6.4 Sheet for Servicing
6.4.1 Engine Status Sheet
6.4.1.1 Engine Status Sheet Items
Page
MAINTENANCE Sheet for Servicing 501
6.4.1.2 List of information managed and methods of management
Table 6-3. List of information managed and methods of management
6.4.2 Print Log Report
6.4.2.1 Print Log Report Items
6.4.2.2 List of information managed and methods of management
Table 6-4. List of information managed and methods of management
MAINTENANCE Consumables and Components needing Periodic Replacement 506
6.5 Consumables and Components needing Periodic Replacement
6.5.1 Consumables
MAINTENANCE Consumables and Components needing Periodic Replacement 507
6.5.2 Regular Replacement Parts
Table 6-6. Maintenance Information on Regular Replacement Parts
Page
MAINTENANCE Glueing/Lubrication 509
6.6.2 Lubrication
Page
7.1 Connectors
7.1.1 The List of Plugs and Jacks
IOT
DUP
Table 7-2. DUP
500 FEEDER 7.1.2 P/J Layout Diagram
Figure 7-1. IOT P/J Layout Diagram (1)
Table 7-3. 500 FEEDER
Figure 7-2. IOT P/J Layout Diagram (2) Figure 7-3. IOT P/J Layout Diagram (3)
Figure 7-4. IOT P/J Layout Diagram (4) Figure 7-5. DUP P/J Layout Diagram
Figure 7-6. 500 FEEDER P/J Layout Diagram
440
Leg_Sec04_006EA
121 608 618 120 119 446
609 610 4358 436 435 437
7.2 Wiring Connection Diagrams
7.2.1 Marks used in the Overall Wiring Connection Diagram
APPENDIX Wiring Connection Diagrams 518
7.2.2 Overall Wiring Connection Diagrams
Figure 7-7. Overall Wiring Connection Diagrams
7.3 Wiring Connection Diagram between Parts
7.3.1 Marks used in the Diagram and Instructions for Use
7.3.2 Composition of the Wiring Connection Diagram between Parts
Page
APPENDIX Wiring Connection Diagram between Parts 522
1. DC POWER SUPPLY
I/L +5VDC
POWER SAVE Signal for turning +24VDC OFF
2. MSI®I
Figure 7-9. MSI®I Connection and Wiring Diagram
3. FEEDER (500)
Figure 7-10. FEEDER (500) Connection and Wiring Diagram
TRAY SENSOR RXD TXD
4. ROS
Figure 7-11. ROS Connection and Wiring Diagram
5. XEROGRAPHIC
Figure 7-12. XEROGRAPHIC Connection and Wiring Diagram
IBT BRUSH MOT ON IBT BRUSH MOT PWM IBT BRUSH MOT TG IBT BRUSH MOT CW/CCW
P/R Motor drive control signal
IBT Brush Motor drive control signal IBT CLEN RET MOT START IBT CLEN RET MOT PWM IBT CLEN RET MOT TG
6. HIGH VOLTAGE
Figure 7-13. HIGH VOLTAGE Connection and Wiring Diagram
7. DEVELOPER
Figure 7-14. DEVELOPER Connection and Wiring Diagram
MAG ROLL MOT ON MAG ROLL MOT PWM MAG ROLL MOT TG MAG ROLL MOT CW/CCW
8. 2ND BTR
Figure 7-15. 2nd BTR Connection and Wiring Diagram
9. FUSER
Figure 7-16. FUSER Connection and Wiring Diagram
FUSER MOT ON (H)+3.3VDC FUSER MOT PWM FUSER MOT TG FUSER MOT CW/CCW
10. CONTROLLER
Figure 7-17. CONTROLLER Connection and Wiring Diagram
11. DUPLEX
Figure 7-18. DUPLEX Connection and Wiring Diagram
DUPLEX START DUPLEX READY FUSER EXIT SENSOR PRE REGI CLUTCH TXD RXD
7.4 Unpacking the Printer
7.5 Parts List
Page
Page
Page
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FOR EPSON AcuLaserC1100 NO.1-1
C567-CASE-001
FOR EPSON AcuLaserC1100 NO.12-2
C567-ELEC-001
FOR EPSON AcuLaserC1100 NO.4-1
C567-MECH-001
FOR EPSON AcuLaserC1100 NO.5-1
FOR EPSON AcuLaserC1100 NO.5-2
C567-MECH-003
FOR EPSON AcuLaserC1100 NO.6-1
C567-MECH-004
FOR EPSON AcuLaserC1100 NO.7-1
C567-MECH-005
FOR EPSON AcuLaserC1100 NO.8-1
FOR EPSON AcuLaserC1100 NO.9-1
FOR EPSON AcuLaserC1100 NO.9-2
C567-MECH-008
FOR EPSON AcuLaserC1100 NO.10-1
FOR EPSON AcuLaserC1100 NO.11-1
C567-MECH-010
FOR EPSON AcuLaserC1100 NO.12-1
FOR DUPLEX UNIT NO.1-1
FOR DUPLEX UNIT NO.1-2
C802-OPTI-050A
FOR DUPLEX UNIT NO.1-3
Rev.01
C802-OPTI-051A
FOR DUPLEX UNIT NO.1-4
C802-OPTI-052A
FOR 500-Sheet Paper Cassette Unit NO.1-1
Page
FOR 500-Sheet Paper Cassette Unit NO.1-3
Rev.01
C802-OPTI-055A
FOR 500-Sheet Paper Cassette Unit NO.1-4