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SERVICE MANUAL
Model 250 Projector
2310 Camino Vida Roble Carlsbad, California
Manufacturer Hughes JVC
DECLARATION OF CONFORMITY
Chapter 3 Electrical
Chapter 1 Introduction
Chapter 2 System Description
Chapter 4 Optical
Chapter 7 Troubleshooting
Chapter 8 Software and Protocol
Chapter 9 Parts
Contents
1.1 Safety
1.0 Introductio n
1.2 Updates
1.3 Acronyms Used
SECAM
Contents
2.0 System De scription
2.1 Introduction
Incoming Power Circuit
Power Supplies
2.2 Electrical Section
Arc Lamp Module
Igniter Assembly
2.3 Optical Section
Optical Path
ILA s - Image Light Amplifier
CRTs
Front Projection Lens
2.4 Electronic Section
Relay Lens Assemblies
Input Cards VICs
Printed Circuit Boards PCB
Projector Covers
2.5 Miscellaneous Items
CRT/Yoke Assemblies
IR Detectors
EMI Shield
Model 250 Service Manual
Chapter 2---System Description
3.1 Safety
3.0 Electrical
Contents
AC Circuit Breaker
3.2. Incoming Power Circuit
AC Power Cord
AC EMI Filter
LVPS - Main Functions
3.3 Power Supplies
Low Voltage Power Supply LVPS
LVPS - Inputs
LVPS - Operation
LVPS - Remove and Replace
Arc Lamp Power Supply ALPS
LVPS - Service Adjustments
3. Remove the front cover see Projector Covers section
ALPS - Inputs
ALPS - Outputs
ALPS - Operation
ALPS - Service Adjustments
ALPS - Remove and Replace
High Voltage Power Supply HVPS
3. Remove the front cover see section 6.1 Projector Covers
HVPS - Main Functions
HVPS - Inputs
HVPS - Outputs
HVPS - Service Adjustments
HVPS - Operation
HVPS - Remove and Replace
Electronic Focus Adjustment
Table 3-1 HVPS - P45 I/O Pinout
10. Disconnect P45 “Control” at upper left of HVPS
Igniter Assembly - Outputs
3.4 Igniter Assembly
Igniter Assembly - Inputs
Igniter Assembly - Operation
Igniter Assembly - Service Adjustments
Igniter Assembly - Remove and Replace
3. Remove the front cover see Projector Covers section
7. Remove the five #1 Pozi-drive Phillips-head screws
4.0 Optical
Contents
Arc Lamp - Main Functions
Arc Lamp - Service Adjustments
4.1 Arc Lamp
Arc Lamp - Inputs
13. Tighten spider lock down bolt
Figure 4-2 Arc Lamp alignment fixture
horizontally. Adjust to center the “hot spot”
Model 250 Service Manual
Chapter 4---Optical
Arc Lamp - Remove and Replace
8. Disconnect large blower fan connector
4.2 Optical Path
Optical Path - Main Function
Optical Path - Inputs
Optical Path - Outputs
Optical Path - Operation
WARNING!!! Wear safety goggles rated X5 when working anywhere near the light path from the arc lamp or the projection lens
Chapter 4---Optical
Model 250 Service Manual
Figure 4-6 Optical Path
4-10
Model 250 Service Manual
Optical Path - Service Adjustments
Tools Needed 3-mm Hex wrench Parts Needed No serviceable parts
Figure 4-7 Optical Path
To adjust the XY Positioner
ILA Inputs
4.3 ILA
ILA Main functions
ILA Outputs
ILA Service Adjustments
ILA Operation
ILA Overlap
14. Loosen the two hex nuts, using a 4-mm hex-head wrench
19. Retighten the two wing nuts and tighten the two hex nuts
NOTE Do not use the zoom lens focus while performing this step
ILA Remove and Replace
4.5 Projection Lens
Projection Lens - Service Adjustments
4.4 Relay Lenses
Projection Lens - Input
Figure 4-11 Projection Lens holding screw and removal notch
Model 100 Service Manual
Chapter 5 Optical
3-4-22
5.1 Safety
5.0 Electronics
Contents
5.2 Introduction
5.3 System Controller PCB
System Controller PCB - Main Function
I/O control for VIC selection Two RS-232 serial interface ports
Model 250 Service Manual
Chapter 5---Electronics
System Controller PCB - Inputs
System Controller PCB - Outputs
System Controller PCB - Operation
Figure 5-6 Power On timing sequence Normal Operation Functions
System Controller PCB - Remove and Replace
5.4 Video Processor PCB
Video Processor PCB - Main Functions
Video Processor PCB - Inputs
Model 250 Service Manual
Chapter 5---Electronics
5-12
Video Processor PCB - Outputs
Video Processor PCB - Operation
Video Processor PCB - Remove and Replace
5.5 Raster Timing Generator PCB
Raster Timing Generator PCB - Main Functions
Raster Timing Generator PCB - Inputs
Raster Timing Generator PCB - Outputs
Raster Timing Generator PCB - Operation
Raster Timing Generator PCB - Remove and Replace
5.6 Horizontal Vertical Deflection PCB
Horizontal Vertical Deflection PCB - Main Functions
Horizontal Vertical Deflection PCB - Inputs
IICCLK - IIC clock line IICDATA - IIC data line
Figure 5-13 Horizontal/Vertical I/O Diagram
Model 250 Service Manual
IICSINT - IIC interrupt
Model 250 Service Manual
Chapter 5---Electronics
5-23
Horizontal Vertical Deflection PCB - Outputs
Vertical Adjustment Pots
Horizontal Vertical Deflection PCB - Operation
Horizontal Vertical Deflection PCB - Service Adjustments
Figure 5-17 Red image needs vertical adjustment increase
5.7 Convergence Deflection PCB
Horizontal Vertical Deflection PCB - Remove and Replace
Convergence Deflection PCB - Main Functions
Convergence Deflection PCB - Inputs
Convergence Deflection PCB - Outputs
Chapter 5---Electronics
Figure 5-19 Convergence Deflection PCB I/O Diagram
Model 250 Service Manual
5-30
Chapter 5---Electronics
Figure 5-20 Convergence Deflection PCB I/O Diagram
Model 250 Service Manual
5-31
Convergence Deflection PCB - Operation
Convergence Deflection PCB - Remove and Replace
5.8 Scan Reversal PCB
Scan Reversal PCB - Main Functions
Scan Reversal PCB - Inputs
Scan Reversal PCB - Outputs
Chapter 5---Electronics
Figure 5-22 Scan Reversal PCB I/O Diagram
Model 250 Service Manual
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Model 250 Service Manual
Chapter 5---Electronics
5-37
Scan Reversal PCB - Operation
front/upright projection. This means the horizontal scan jumper is plugged into J100, the vertical scan jumper is plugged into J53, and the convergence jumper is plugged into J50
Scan Reversal PCB - Service Adjustments
Page
Convergence
CAUTION! The Model 250 Projector can not be
Orientation
Vertical
5.9 Video Amplifier PCB
Scan Reversal PCB - Remove and Replace
Video Amplifier PCB - Main Functions
Video Amplifier PCB - Inputs
Chapter 5---Electronics
Figure 5-26 Video Amplifier PCB I/O Diagram
Model 250 Service Manual
5-45
Video Amplifier PCB - Outputs
Video Amplifier PCB - Operation
Video Amplifier PCB - Remove and Replace
Page
15. Reinstall in the reverse order from above
CRT/Yoke Assemblies - Inputs
5.10 CRT/Yoke Assemblies
CRT/Yoke Assemblies - Main Function
CRT/Yoke Assemblies - Output
CRT/Yoke Assemblies - Service Adjustments
CRT/Yoke Assemblies - Operation
CRT Mechanical Focus
Figure 5-29 CRT Mechanical Focus adjustments CRT Rotation
12. In the Geometry menu, put a check the Reg Enable box
CRT Electronic Focus
CRT/Yoke Assemblies - Remove and Replace
5.11 Video Input Cards VICs
CAUTION! Use extreme caution to avoid bumping
Standard RGBHV VIC
RGBHV VIC - Main Functions
RGBHV VIC - Outputs
RGBHV VIC - Service Adjustments
RGBHV VIC - Inputs
RGBHV VIC - Operation
Graphics Enhancer Plus RGBHV VIC
Grahics Enhancer Plus RGBHV VIC - Main Functions
Graphics Enhancer Plus VIC - Inputs
Graphics Enhancer Plus VIC - Outputs
Graphics Enhancer Plus VIC - Service Adjustments
Graphics Enhancer Plus VIC - Operation
Graphics Enhancer Plus VIC - Remove and Replace
4-Input Quad RGBHV VIC
4-Input Quad RGBHV VIC - Main Functions
4-Input Quad RGBHV VIC - Inputs
IIC SINT - IIC interrupt line Figure 5-36 4-Input Quad RGBHV VIC
Model 250 Service Manual
IIC CLK - IIC clock line IIC DATA - IIC data line
Chapter 5---Electronics
4-Input Quad RGBHV VIC - Operation
4-Input Quad RGBHV VIC - Service Adjustments
4-Input Quad RGBHV VIC - Outputs
4-Input Quad RGBHV VIC - Remove and Replace
YPbPr VIC
YPbPr VIC - Main Functions
YPbPr VIC - Inputs
YPbPr VIC - Outputs
YPbPr VIC - Operation
YPbPr VIC - Service Adjustments
YPbPr VIC - Remove and Replace
Quad Standard Decoder VIC
Quad Standard Decoder VIC - Main Functions
Quad Standard Decoder VIC - Inputs
Quad Standard Decoder VIC - Outputs
Quad Standard Decoder VIC - Operation
Quad Standard Decoder VIC - Service Adjustments
Quad Standard Decoder/Line Doubler VIC
Quad Standard Decoder VIC - Remove and Replace
installed in the #2 or 3 VIC slot it will not fit into the #1 slot, a blank face plate must be installed above it. The blank faceplate is not included with the Quad Standard Decoder/Line Doubler VIC unless it is installed at the factory. The part number for the blank faceplate is p/n
5.12 Backplane PCB
Figure 5-43 Backplane Diagram middle section
see Figure
Chapter 5---Electronics
Figure 5-44 Backplane Diagram right side
Model 250 Service Manual
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Model 250 Service Manual
Chapter 5---Electronics
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6.0 Miscellaneous Items
6.1 Projector Covers
Contents
6.2 Electronics Module Tilt-up
6.3 Ventilation
6.4 Air Filters
6.5 IR Detectors
6.6 EMI Filter
6.7 Cleaning Lenses, ILA Assemblies and Mirrors
Model 250 Service Manual
Chapter 6---Miscellaneous Items
7.0 Troubleshooting
7.1 Safety
Contents
7.2 LEDs
Backpanel LEDs
Figure 7-1 Rear Panel layout
Figure 7-2 Dip Switch Block on System Controller PCB
Chapter 7---Troubleshooting
Video Processor PCB LEDs
Video Processor - Test Points
Model 250 Service Manual
Video Processor - LEDs
Model 250 Service Manual
Raster Timing Generator PCB LEDs
Chapter 7---Troubleshooting
Figure 7-6 Raster Timing Generator LEDs
Raster Timing Generator PCB LEDs
Model 250 Service Manual
Convergence Deflection PCB LED
Chapter 7---Troubleshooting
Figure 7-7 Convergence Deflection PCB LED
Video Amplifier PCB LED
Backplane PCB LEDs
7.3 Diagrams
Command ON Timing
to the Arc Lamp Power Supply low. The Arc Lamp Power Supply delivers 170 V to the Igniter, which generates a 32 kV pulse to the Arc Lamp and the Arc Lamp lights. Once the Arc Lamp lights, the Arc Lamp Power Supply, the /LAMPLIT signal goes low and the voltage to the Igniter drops to between 25 V and 31 V. The voltage from the Arc Lamp Power Supply stays at a steady output of 2 kW during normal operation of the projector
Image Path
Deflection Path
The Horizontal Vertical Deflection PCB outputs HOUTFLYBACK to the Scan Reversal PCB. This is the horizontal deflection waveform that drives the horizontal CRT deflection yokes. The HRED+, GRN+, and BLU+ are the horizontal deflection returns. The outputs of the vertical amplifier are VRED+, GRN+, and BLU+. The returns are VRED-, GRN-, and BLU
Figure 7-13 CRT Deflection path between Horiz/Vert Deflection PCB
Chapter 7---Troubleshooting
Model 250 Service Manual
Convergence Deflection PCB and Scan Reversal PCB
Figure 7-14 CRT Deflection path between the Scan Reversal PCB and CRT
Chapter 7---Troubleshooting
Model 250 Service Manual
7-18
CRT Protection
Yoke Connector Detection
Figure 7-16 CRT Protection path between the Scan Reversal PCB and CRT
Chapter 7---Troubleshooting
Model 250 Service Manual
7-21
7.4 Error Codes
“No mem available”
4.17 “VIC1 Board Not OK” /VICOK is High BAD on VIC Slot
Possible Solution
7.5 Troubleshooting Guide
Problem
Check
Chapter 7---Troubleshooting
Troubleshooting on the Backplane PCB
Figure 7-17 Backplane Diagram left side
Model 250 Service Manual
Low Voltage Power Supply J8
Model 250 Service Manual
Figure 7-19 Backplane Diagram right side
Chapter 7---Troubleshooting
7-28
Chapter 7---Troubleshooting
Model 250 Service Manual
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8.0 Software and Protocol
8.1 Software Updating
Contents
Cursor=Block & Blink Terminal Font=Fixedsys Translation=None
11B. From the Windows Terminal Menu normally in Accessories window, select Transfers/Send Text File, then select List Files of Type All Files, and select the disk and/or directory with the Model 250 software. You should see a file named boot.hex. Select this file and press the OK button to begin the upload. Uploading takes about 20 minutes 9600 bps
12A. To update the System Software from the Boot Manager prompt
Configuration
8.2 Importing/Exporting
Exporting
4. Windows TERMINAL Transfers + Receive Text File
Stop, Pause, Bytes 0, Receiving EXPORT1.TXT
Importing
Stop, Pause, “% complete bar”, Sending EXPORT1.TXT
Null Modem Adapter
8.3 Terminals and Communication Protocols
Terminals
Terminal Preferences
Communications Protocol
Table 8-3 VT-100 Terminal and Remote Command Equivalents
Service
Action
Center, H
Refer to Section 8.1, Software Updating
Model 250 Service Manual
Chapter 8---Software and Protocol
8-14
Description
9.0 Parts List
9.1 Replacement Parts List
Contents
Power Cord, USA/Japan
Description
9.2 Spares
Quantity
Description
Chapter 9---Parts List
Model 250 Service Manual
Amorphous
Cross-member Assembly
Glossary of Terms
Arc Lamp
Frame
Laser Power Supply
Field
Horizontal Scan
Luminance
Resolution
Lumen
Noise
Saturated Color
Vertical Resolution
S-Video
Scan
Vertical Synchronization
Vertical Scan Frequency
Vertical Scan
Frequency