Xerox Document Services Platform Series
DocuTech 61xx Operator Guide
Xerox Corporation Global Knowledge and Language Services
800 Phillips Road Building 845-17S Webster, New York USA
2002 by Xerox Corporation. All rights reserved
Printed in the U.S.A., U.K., and France
Table of Contents
Safety notices
Certifications
Introduction
System Hardware
Routine maintenance
Problem solving
7. Technical information
8. Supplies
TABLE OF CONTENTS
DOCUTECH 61XX OPERATOR GUIDE
TABLE OF CONTENTS
DOCUTECH 61XX OPERATOR GUIDE
DOCUTECH 61XX OPERATOR GUIDE
TABLE OF CONTENTS
viii
1. Safety notices
System safety
Laser safety
LABELS ARE FIXED OR NEAR ARE NOT TO BE REMOVED
Ozone safety
Operation safety
European Union declaration of conformity
January 1, 1995 Council Directive 73/23/EEC amended by Council Directive 93/68/EC, Approximation of the laws of the member states related to low voltage equipment
Page
Austria Belgium Denmark France Finland Germany Greece Iceland Ireland
Question What is the Electricity at Work Regulation?
Electricity at Work Regulation - UK
The Regulation
Check your understanding
Answer
places a duty on all employers and self-employed persons to
Question
Does Xerox Europe comply with the Electricity at Work
MUST BE CARRIED OUT ONLY BY PERSONS WHO
POSSESS THE RELEVANT SKILL, KNOWLEDGE AND
EXPERIENCE TO CARRY OUT SUCH TESTS
Question I require records of all tests
Additional queries
Extra Low Voltage safety approval
2. Certifications
FCC . . . USA
Radio frequency
Industry Canada requirements
European Union
Certifications
DocuTech 61xx Operator Guide
About this guide
Powering down the System
3. Introduction
Contents
Conventions
Page
Introduction
DocuTech 61xx Operator Guide
4. System components
Electronic reprographics process
The System
System Hardware
2. DocuTech 6100/6115/6135 printer 3. Processor 4. Finisher
Figure 4-1. DocuTech 6100/6115/6135 system hardware
1. Sun platform with DocuSP software
The DocuSP controller
Figure 4-2. DocuTech 6155/6180 system hardware
Figure 4-3. Processor components
The Printer
The processor
The paper trays
The electrical module
The dry ink cartridge
The photoreceptor
The ground fault protector
The laser
The fuser agent reservoir
The inverter duplex tray
The interposer
Figure 4-4. Interposer components
Upper entrance transport
Upper vertical transport
Upper turn transport
Tray
Lower entrance transport
Lower turn transport
Lower exit transport
Lower vertical transport
Figure 4-5. Finisher components
The bindexer
The stitcher
The stacker
NOTE For more information, refer to the on-line help system
The binder
The paper paths
Figure 4-6. Paper path areas
DocuTech 61xx Operator Guide
System components
4-14
Adding paper to tray 1 or
5. Routine maintenance
Adding paper
Figure 5-1. Preparing the paper tray
Figure 5-2. Positioning the stack
Adding paper to trays 3, 4, or
DocuTech 61xx Operator Guide
Figure 5-3. Moving the guides
Routine maintenance
Cleaning and maintenance overview
Figure 5-4. Positioning the stack
Precautions you should take
Cleaning the binder
Figure 5-5. Opening the binder drawer
Figure 5-6. Binder platen cleaner
Cleaning the binder tape guides
Figure 5-7. Cleaning the tape guides Cleaning the binder platen
Figure 5-8. Cleaning the binder platen Cleaning the flappers
Figure 5-9. Cleaning the flappers Cleaning the calipers
Replacing the dry ink cartridge
Figure 5-10. Cleaning the calipers Closing the binder
Maintaining the printer
The following steps must be performed to replace the dry ink cartridge
Figure 5-11. Removing the empty cartridge
4. Install a new dry ink cartridge, as shown in figures 5-12 and
b. Insert the full cartridge until it stops
c. Move the green handle to the latched position
Figure 5-12. Inserting and latching the cartridge
Figure 5-13. Removing the paper seal
d. Slide the full cartridge all the way into the system
5. Close the processor doors
Replacing the dry ink waste container
Do not tip the waste container
d. Do not remove the cap on the new container
Figure 5-14. Removing the full waste container
b. Remove the cap from the top of the full dry ink waste container
4. Close the processor doors
Figure 5-15. Placing the cap on the waste container
Figure 5-16. Inserting the new, empty container
Adding fuser agent
Figure 5-17. Opening the fuser drawer
4. Fill the fuser agent reservoir
a. Pull the fuser agent reservoir out until it stops
b. Remove the reservoir cap by turning it counterclockwise
Figure 5-18. Preparing to add fuser agent
Figure 5-19. Adding the fuser agent
e. Replace the reservoir cap by turning it clockwise
f. Push the fuser agent reservoir in until it stops
5. Push the fuser drawer in until it latches into place
Figure 5-20. Closing the fuser drawer
Replacing the stitcher spool A
Figure 5-22. Removing the stitcher wire plug
Figure 5-21. Releasing the stitcher head
4. Remove the stitcher wire plug
b. Press and hold down the release clip
Figure 5-23. Removing the wire from the tubing
Figure 5-24. Rewinding the remaining wire
Figure 5-25. The measuring bracket
6. Insert the plug into the measuring bracket, as shown in figure
7. Release and remove stitcher spool A
Figure 5-26. Removing the stitcher spool pin
Figure 5-27. Replacing the pin
NOTE Hold the wire between the thumb and forefinger of both hands
Figure 5-29. Feeding the wire
Figure 5-28. Removing the paper wrapper
11. Remove the stitcher plug from the measuring bracket
Storing the binder tape reels
Figure 5-30. Storing binder tape in a cool, dry place
Figure 5-31. Storing the binder tape
Replacing the binder tape reel
Figure 5-32. Opening the binder drawer
NOTE Ensure that the larger center hole in the reel faces the drive
Figure 5-33. Removing the tape
Figure 5-34. Unlocking the reel
NOTE Ensure that the tape passes through the binder tape sensor
NOTE The tape will not feed properly if the retainer is not locked
Figure 5-35. Locking the reel
Figure 5-36. Threading the tape through the tape feeder
Figure 5-37. Threading the tape to the pressure roll
Figure 5-38. Feeding the tape manually
Figure 5-39. Cutting the tape
9. Cut the tape
a. Lift up on the green tape cutter handle, as shown in figure
Adjusting the binder tape registration
Figure 5-40. Locating the binder tape knob
Figure 5-41. Adjusting the tape position up
Figure 5-42. Adjusting the tape position down
9. Run a test binder job to check your adjustment
10. Perform the procedure again as needed
Adjusting the heavy paper levers
Figure 5-43. Raising the levers
Adjusting for paper curl
Figure 5-44. Lowering the levers
Measuring the paper curl
NOTE Keep the image toward you, as shown in figure
Figure 5-45. Measuring the paper curl
DocuTech 61xx Operator Guide
Routine maintenance
5-44
Page
Figure 5-46. Locating the decurler lever
Adjusting the decurler lever
Do not use any paper that is not suitable for system use
6. Problem solving
How problems are displayed
Resolving a recurring problem
Printer faults and fault windows
When a fault occurs
Proceed with caution when clearing all jams
Resolving a processor problem
Table 6-1. Resolving a processor problem
Remember that the fuser and binder area surfaces are hot
Table 6-1. Resolving a processor problem
Missing sheets in a set
Table 6-1. Resolving a processor problem
when removing all jams. Use a piece of paper to remove jammed
The fuser surfaces are hot. To avoid injury, proceed with caution
sheets from the fuser
Table 6-1. Resolving a processor problem
Resolving an interposer problem
Table 6-2. Resolving an interposer problem
Resolving a finisher problem
Table 6-3. Resolving a finisher problem
Table 6-3. Resolving a finisher problem
Clearing a binder tape fault
Table 6-3. Resolving a finisher problem
Clearing a stitcher spool A fault
Figure 6-2. Removing the stitcher wire plug
Figure 6-1. Stitcher head release handle
5. Remove the stitcher wire plug
6. Remove any damaged wire
Figure 6-3. Cutting the wire
Figure 6-4. The measuring bracket
Figure 6-5. Removing the wire fragments
Cleaning the processor sensors and the reflecting surfaces
Cleaning the Q861 sensor
Customer Support Center directed tasks
Figure 6-6. Area 4 green handle
Figure 6-7. Cleaning the Q861 sensor
Cleaning the Q1009 sensor and mirror
Clearing or cleaning the finisher sensors
Figure 6-8. Q1009 sensor location
Figure 6-9. Folding the paper
Clearing the Q1201 sensor
Figure 6-10. Locating the Q1201 sensor
Clearing the Q1202 and Q1203 sensors
4. Close the finisher top cover
Figure 6-11. Locating the Q1202 and Q1203 sensors
Figure 6-12. Clearing the Q1202 and Q1203 sensors
Cleaning the Q1222 and Q1210 sensors
Figure 6-13. Locating the Q1222 and Q1210 sensors
Figure 6-14. Locating the Q1222 and Q1210 sensors
Clearing the Q1205, Q1206, and Q1207 sensors
Figure 6-15. Locating the Q1205, Q1206, and Q1207 sensors
Clearing the Q1213 sensor
Figure 6-16. Q1213 sensor
Clearing the Q1221, Q1218, and Q1227 sensors
Figure 6-17. Locating the Q1221, Q1218, and Q1227 sensors
Clearing the camming motor
Figure 6-18. Opening the fuser drawer
Figure 6-19. Camming motor brake release
Recording the problem
Calling for assistance
3. Record any codes appearing on the screen
DocuTech 61xx hardware requirements
Power consumption
7. Technical information
DocuTech 61xx printer specifications
Heat output
Printer rates
6100 print rate per
Paper tray capacities
6135 print rate per minute 6155 print rate per minute
6180 print rate per minute
Tray 2 Stock sizes US Letter 8 1/2 x 11 inches
Stacker Stock sizes Capacity
Additional paper capacities
Inverter Stock sizes Top tray Stock sizes Capacity
Improving the feeding reliability
DocuTech 61xx printer satisfaction guides
Stock storage
Load the paper quantity based on the number of prints required
Table 7-6. Satisfaction guide for paper tray
Stock satisfaction guides
Table 7-5. Satisfaction guide for paper trays 1 and
Table 7-7. Satisfaction guide for paper tray
Table 7-6. Satisfaction guide for paper tray
Table 7-7. Satisfaction guide for paper tray
Table 7-8. Satisfaction guide for paper tray
Table 7-9. Satisfaction guide for 2-sided printing
Table 7-9. Satisfaction guide for 2-sided printing
Using various stocks
Table 7-10. Satisfaction guide for various stocks
Table 7-10. Satisfaction guide for various stocks
Drilled
Do not use the following stocks Multipart forms
Stocks outside of the recommended size and weight ranges
Table 7-10. Satisfaction guide for various stocks
Table 7-12. Stock length impact on system performance
Using non-standard stock
Table 7-11. Stock width impact on system performance
Finisher satisfaction guides
Table 7-13. Stacker capacity
Table 7-12. Stock length impact on system performance
The following guides summarize the stacker, stitcher, binder, and
Table 7-14. Stitcher satisfaction guide
Table 7-13. Stacker capacity
Table 7-15. Binder satisfaction guide
Table 7-14. Stitcher satisfaction guide
Table 7-16. Top tray satisfaction guide
Table 7-15. Binder satisfaction guide
Table 7-16. Top tray satisfaction guide
Paper stock rotation
Background
Limitations
Table 7-17. Common US paper sizes
Table 7-18. Common sizes used in Europe, Japan, Canada, etc
Table 7-19. Other paper sizes that can be rotated
Figure 7-1. Rotatable and non-rotatable sizes “as loaded” media sizes
8. Supplies
Supplies to keep in stock
Supplies ordered from the Supply Order Representative
Supplies ordered from the Parts Marketing Representative
Ordering supplies
Planning Guide
