DocuTech 61xx Operator Guide
Xerox Document Services Platform Series
800 Phillips Road Building 845-17S Webster, New York USA
Xerox Corporation Global Knowledge and Language Services
2002 by Xerox Corporation. All rights reserved
Printed in the U.S.A., U.K., and France
Safety notices
Table of Contents
Certifications
Introduction
System Hardware
Problem solving
Routine maintenance
7. Technical information
8. Supplies
DOCUTECH 61XX OPERATOR GUIDE
TABLE OF CONTENTS
DOCUTECH 61XX OPERATOR GUIDE
TABLE OF CONTENTS
TABLE OF CONTENTS
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DOCUTECH 61XX OPERATOR GUIDE
System safety
1. Safety notices
Laser safety
LABELS ARE FIXED OR NEAR ARE NOT TO BE REMOVED
Operation safety
Ozone safety
European Union declaration of conformity
January 1, 1995 Council Directive 73/23/EEC amended by Council Directive 93/68/EC, Approximation of the laws of the member states related to low voltage equipment
Page
Austria Belgium Denmark France Finland Germany Greece Iceland Ireland
Electricity at Work Regulation - UK
Question What is the Electricity at Work Regulation?
The Regulation
Check your understanding
places a duty on all employers and self-employed persons to
Answer
Question
Does Xerox Europe comply with the Electricity at Work
POSSESS THE RELEVANT SKILL, KNOWLEDGE AND
MUST BE CARRIED OUT ONLY BY PERSONS WHO
EXPERIENCE TO CARRY OUT SUCH TESTS
Question I require records of all tests
Additional queries
2. Certifications
Extra Low Voltage safety approval
FCC . . . USA
Radio frequency
Industry Canada requirements
European Union
DocuTech 61xx Operator Guide
Certifications
Powering down the System
3. Introduction
About this guide
Conventions
Contents
Page
DocuTech 61xx Operator Guide
Introduction
Electronic reprographics process
4. System components
System Hardware
The System
Figure 4-1. DocuTech 6100/6115/6135 system hardware
1. Sun platform with DocuSP software
2. DocuTech 6100/6115/6135 printer 3. Processor 4. Finisher
Figure 4-2. DocuTech 6155/6180 system hardware
The DocuSP controller
The Printer
The processor
Figure 4-3. Processor components
The electrical module
The paper trays
The dry ink cartridge
The photoreceptor
The laser
The ground fault protector
The fuser agent reservoir
The inverter duplex tray
Figure 4-4. Interposer components
The interposer
Upper vertical transport
Upper entrance transport
Upper turn transport
Tray
Lower turn transport
Lower entrance transport
Lower exit transport
Lower vertical transport
The bindexer
Figure 4-5. Finisher components
The stacker
The stitcher
NOTE For more information, refer to the on-line help system
The binder
Figure 4-6. Paper path areas
The paper paths
System components
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DocuTech 61xx Operator Guide
5. Routine maintenance
Adding paper
Adding paper to tray 1 or
Figure 5-1. Preparing the paper tray
Adding paper to trays 3, 4, or
Figure 5-2. Positioning the stack
Figure 5-3. Moving the guides
Routine maintenance
DocuTech 61xx Operator Guide
Figure 5-4. Positioning the stack
Cleaning and maintenance overview
Precautions you should take
Cleaning the binder
Figure 5-5. Opening the binder drawer
Cleaning the binder tape guides
Figure 5-6. Binder platen cleaner
Figure 5-7. Cleaning the tape guides Cleaning the binder platen
Figure 5-8. Cleaning the binder platen Cleaning the flappers
Figure 5-9. Cleaning the flappers Cleaning the calipers
Figure 5-10. Cleaning the calipers Closing the binder
Maintaining the printer
Replacing the dry ink cartridge
The following steps must be performed to replace the dry ink cartridge
4. Install a new dry ink cartridge, as shown in figures 5-12 and
Figure 5-11. Removing the empty cartridge
b. Insert the full cartridge until it stops
c. Move the green handle to the latched position
Figure 5-13. Removing the paper seal
Figure 5-12. Inserting and latching the cartridge
d. Slide the full cartridge all the way into the system
5. Close the processor doors
Do not tip the waste container
Replacing the dry ink waste container
Figure 5-14. Removing the full waste container
b. Remove the cap from the top of the full dry ink waste container
d. Do not remove the cap on the new container
Figure 5-15. Placing the cap on the waste container
Figure 5-16. Inserting the new, empty container
4. Close the processor doors
Adding fuser agent
4. Fill the fuser agent reservoir
Figure 5-17. Opening the fuser drawer
a. Pull the fuser agent reservoir out until it stops
b. Remove the reservoir cap by turning it counterclockwise
Figure 5-18. Preparing to add fuser agent
e. Replace the reservoir cap by turning it clockwise
Figure 5-19. Adding the fuser agent
f. Push the fuser agent reservoir in until it stops
5. Push the fuser drawer in until it latches into place
Replacing the stitcher spool A
Figure 5-20. Closing the fuser drawer
Figure 5-21. Releasing the stitcher head
Figure 5-22. Removing the stitcher wire plug
4. Remove the stitcher wire plug
b. Press and hold down the release clip
Figure 5-23. Removing the wire from the tubing
Figure 5-25. The measuring bracket
Figure 5-24. Rewinding the remaining wire
6. Insert the plug into the measuring bracket, as shown in figure
7. Release and remove stitcher spool A
Figure 5-26. Removing the stitcher spool pin
Figure 5-27. Replacing the pin
Figure 5-29. Feeding the wire
NOTE Hold the wire between the thumb and forefinger of both hands
Figure 5-28. Removing the paper wrapper
11. Remove the stitcher plug from the measuring bracket
Storing the binder tape reels
Figure 5-31. Storing the binder tape
Figure 5-30. Storing binder tape in a cool, dry place
Figure 5-32. Opening the binder drawer
Replacing the binder tape reel
Figure 5-33. Removing the tape
Figure 5-34. Unlocking the reel
NOTE Ensure that the larger center hole in the reel faces the drive
NOTE The tape will not feed properly if the retainer is not locked
Figure 5-35. Locking the reel
NOTE Ensure that the tape passes through the binder tape sensor
Figure 5-37. Threading the tape to the pressure roll
Figure 5-36. Threading the tape through the tape feeder
Figure 5-39. Cutting the tape
Figure 5-38. Feeding the tape manually
9. Cut the tape
a. Lift up on the green tape cutter handle, as shown in figure
Adjusting the binder tape registration
Figure 5-40. Locating the binder tape knob
Figure 5-42. Adjusting the tape position down
Figure 5-41. Adjusting the tape position up
9. Run a test binder job to check your adjustment
10. Perform the procedure again as needed
Figure 5-43. Raising the levers
Adjusting the heavy paper levers
Figure 5-44. Lowering the levers
Adjusting for paper curl
Measuring the paper curl
NOTE Keep the image toward you, as shown in figure
Figure 5-45. Measuring the paper curl
Routine maintenance
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DocuTech 61xx Operator Guide
Page
Adjusting the decurler lever
Do not use any paper that is not suitable for system use
Figure 5-46. Locating the decurler lever
How problems are displayed
6. Problem solving
Printer faults and fault windows
When a fault occurs
Resolving a recurring problem
Resolving a processor problem
Proceed with caution when clearing all jams
Table 6-1. Resolving a processor problem
Remember that the fuser and binder area surfaces are hot
Missing sheets in a set
Table 6-1. Resolving a processor problem
when removing all jams. Use a piece of paper to remove jammed
Table 6-1. Resolving a processor problem
The fuser surfaces are hot. To avoid injury, proceed with caution
sheets from the fuser
Table 6-1. Resolving a processor problem
Table 6-2. Resolving an interposer problem
Resolving an interposer problem
Resolving a finisher problem
Table 6-3. Resolving a finisher problem
Table 6-3. Resolving a finisher problem
Table 6-3. Resolving a finisher problem
Clearing a binder tape fault
Clearing a stitcher spool A fault
Figure 6-1. Stitcher head release handle
Figure 6-2. Removing the stitcher wire plug
5. Remove the stitcher wire plug
6. Remove any damaged wire
Figure 6-3. Cutting the wire
Figure 6-4. The measuring bracket
Figure 6-5. Removing the wire fragments
Cleaning the Q861 sensor
Cleaning the processor sensors and the reflecting surfaces
Customer Support Center directed tasks
Figure 6-6. Area 4 green handle
Cleaning the Q1009 sensor and mirror
Figure 6-7. Cleaning the Q861 sensor
Figure 6-8. Q1009 sensor location
Clearing or cleaning the finisher sensors
Clearing the Q1201 sensor
Figure 6-9. Folding the paper
Clearing the Q1202 and Q1203 sensors
Figure 6-10. Locating the Q1201 sensor
Figure 6-11. Locating the Q1202 and Q1203 sensors
Figure 6-12. Clearing the Q1202 and Q1203 sensors
4. Close the finisher top cover
Figure 6-13. Locating the Q1222 and Q1210 sensors
Cleaning the Q1222 and Q1210 sensors
Clearing the Q1205, Q1206, and Q1207 sensors
Figure 6-14. Locating the Q1222 and Q1210 sensors
Clearing the Q1213 sensor
Figure 6-15. Locating the Q1205, Q1206, and Q1207 sensors
Clearing the Q1221, Q1218, and Q1227 sensors
Figure 6-16. Q1213 sensor
Clearing the camming motor
Figure 6-17. Locating the Q1221, Q1218, and Q1227 sensors
Figure 6-18. Opening the fuser drawer
Recording the problem
Calling for assistance
Figure 6-19. Camming motor brake release
3. Record any codes appearing on the screen
Power consumption
7. Technical information
DocuTech 61xx hardware requirements
Heat output
DocuTech 61xx printer specifications
Printer rates
6100 print rate per
6135 print rate per minute 6155 print rate per minute
6180 print rate per minute
Paper tray capacities
Tray 2 Stock sizes US Letter 8 1/2 x 11 inches
Additional paper capacities
Inverter Stock sizes Top tray Stock sizes Capacity
Stacker Stock sizes Capacity
DocuTech 61xx printer satisfaction guides
Stock storage
Improving the feeding reliability
Load the paper quantity based on the number of prints required
Stock satisfaction guides
Table 7-5. Satisfaction guide for paper trays 1 and
Table 7-6. Satisfaction guide for paper tray
Table 7-6. Satisfaction guide for paper tray
Table 7-7. Satisfaction guide for paper tray
Table 7-8. Satisfaction guide for paper tray
Table 7-9. Satisfaction guide for 2-sided printing
Table 7-7. Satisfaction guide for paper tray
Using various stocks
Table 7-10. Satisfaction guide for various stocks
Table 7-9. Satisfaction guide for 2-sided printing
Drilled
Table 7-10. Satisfaction guide for various stocks
Stocks outside of the recommended size and weight ranges
Table 7-10. Satisfaction guide for various stocks
Do not use the following stocks Multipart forms
Using non-standard stock
Table 7-11. Stock width impact on system performance
Table 7-12. Stock length impact on system performance
Table 7-13. Stacker capacity
Finisher satisfaction guides
Table 7-12. Stock length impact on system performance
The following guides summarize the stacker, stitcher, binder, and
Table 7-13. Stacker capacity
Table 7-14. Stitcher satisfaction guide
Table 7-14. Stitcher satisfaction guide
Table 7-15. Binder satisfaction guide
Table 7-15. Binder satisfaction guide
Table 7-16. Top tray satisfaction guide
Paper stock rotation
Background
Table 7-16. Top tray satisfaction guide
Table 7-17. Common US paper sizes
Limitations
Table 7-19. Other paper sizes that can be rotated
Table 7-18. Common sizes used in Europe, Japan, Canada, etc
Figure 7-1. Rotatable and non-rotatable sizes “as loaded” media sizes
Supplies to keep in stock
8. Supplies
Supplies ordered from the Supply Order Representative
Supplies ordered from the Parts Marketing Representative
Planning Guide
Ordering supplies
