Field Connection Terminal Strips, 125 | Carrier 48/50AJ manual

Table 122 — Field Connection Terminal Strips

	TERMINAL	TERMINAL	DESCRIPTION	TYPE
	BOARD	NO.	DESCRIPTION	TYPE
	BOARD	NO.
	TB-1 - POWER	CONNECTION OR DISCONNECT (in Main Control Box)
		11	L1 power supply	208-230/460/575/380/-3-60, 400-3-50
	TB1	12	L2 power supply	208-230/460/575/380/-3-60, 400-3-50
		13	L3 power supply	208-230/460/575/380/-3-60, 400-3-50
	TB-2 - GROUND	(in Main Control	Box)
	TB2	1	Neutral Power
	TB-3 - CCN	COMMUNICATIONS	(HY84HA096) (in Main Control Box)
		1	LEN +	5 VDC, logic
		2	LEN C	5 VDC, logic
		3	LEN –	5 VDC, logic
	TB3	4	24 VAC	24 VAC
	TB3	5	CCN +	5 VDC, logic
		5	CCN +	5 VDC, logic
		6	CCN c	5 VDC, logic
		7	CCN –	5 VDC, logic
		8	Grd	ground
	TB-4 - THEROMSTAT CONNECTIONS (HY84HA090) (in Main Control Box)
		1	Thermostat R	24VAC
		2	Thermostat Y1	24VAC
		3	Thermostat Y2	24VAC
	TB4	4	Thermostat W1	24VAC
	TB4	5	Thermostat W2	24VAC
		5	Thermostat W2	24VAC
		6	Thermostat G	24VAC
		7	Thermostat C	24VAC
		8	Thermostat X	24VAC
	TB-5 - FIELD	CONNECTIONS	(HY84HA101) (in Main Control Box)
		1	VAV Heater Interlock Relay, Ground	external 24 VDC relay
		2	VAV Heater Interlock Relay, 24 VAC	external 24 VDC relay
		3	T56 Sensor	5VDC
		4	T56/T58 Ground	5VDC
		5	T58 Setpoint	5VDC
		6	Indoor Air IAQ Remote Sensor/Remote Pot/Remote 4-20 mA	4-20 mA, ext. powered w/res or 0-5 VDC
		7	Indoor Air IAQ Remote Sensor/Remote Pot/Remote 4-20 mA	4-20 mA, ext. powered w/res or 0-5 VDC
	TB5	8	Smoke Detector Remote Alarm	external contacts
	TB5	9	Smoke Detector Remote Alarm	external contacts
		9	Smoke Detector Remote Alarm	external contacts
		10	Fire Shutdown	24 VAC external
		11	Fire Shutdown	external contact
		12	Fire Control Common	external contact
		13	Fire Pressurization	external contact
		14	Fire Evacuation	external contact
		15	Fire Smoke Purge	external contact
		16	Not Used	—
	TB-6 - FIELD	CONNECTIONS	(HY84HA101) (in Main Control Box)
		1	Remote Occupied/Economizer Enable 24 VAC	external 24 VAC contact
		2	Remote Economizer Contact	external 24 VAC contact
		3	Remote Occupied Contact	external 24 VAC contact
		4	Demand Limit Contacts Common	external 24 VAC contact
		5	Demand Limit Switch 1	external 24 VAC contact
		6	Demand Limit Switch 2/Dehumidify Switch Input	external 24 VAC contact
		7	Demand Limit 4-20 mA	externally powered 4-20 mA
	TB6	8	Demand Limit 4-20 mA	externally powered 4-20 mA
	TB6	9	Remote Supply Air Setpoint 4-20 mA	externally powered 4-20 mA
		9	Remote Supply Air Setpoint 4-20 mA	externally powered 4-20 mA
		10	Remote Supply Air Setpoint 4-20 mA	externally powered 4-20 mA
		11	Outdoor Air IAQ 4-20 mA	externally powered 4-20 mA
		12	Outdoor Air IAQ 4-20 mA	externally powered 4-20 mA
		13	IAQ Remote Switch	external contact
		14	IAQ Remote Switch	external contact
		15	Supply Fan Status Switch	—
		16	Supply Fan Status Switch	—
	TB-7 - ELECTRIC	HEAT POWER	BLOCK (in Electric Heat section)
		1	L1 Power Supply	208-230/460/575/380/-3-60, 400-3-50
	TB7	2	L2 Power Supply	208-230/460/575/380/-3-60, 400-3-50
		3	L3 Power Supply	208-230/460/575/380/-3-60, 400-3-50

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Carrier 48/50AJ specifications Field Connection Terminal Strips, 125

Contents

Contents Controls, Start-Up, Operation, Service and Troubleshooting Safety Considerations Contents Basic Control Usage GeneralSeries Product Line Sents pressing Enter to move into the next level Scrolling Marquee System Pilot User Interface Test START-UP Fan Performance 48AJ,AK027,030 and 48A2,A3025-030 Units Fan Performance 48AJ,AK020,025 and 48A2,A3020 Units Fan Performance 48AJ,AK036 Units Fan Performance 48AJ,AK,A2,A3035 Units Fan Performance 48AJ,AK041 Units Fan Performance 48AJ,AK,A2,A3040 Units Fan Performance 48AJ,AK051 Units Fan Performance 48AJ,AK,A2,A3050 Units Fan Performance 50AJ,AK020,025 and 50A2,A3020 Units Fan Performance 48AJ,AK,A2,A3060 Units Fan Performance 50AJ,AKA2,A3035 Units Fan Performance 50AJ,AK027,030 and 50A2,A3025-030 Units Fan Performance 50AJ,AK,A2,A3040 Units Fan Performance 50AJ,AK036 Units Fan Performance 50AJ,AK,A2,A3050 Units Fan Performance 50AJ,AK041 Units Fan Performance 50AJ,AK,A2,A3060 Units Fan Performance 50AJ,AK051 Units Fan Performance 48AW,AY027,030 and 48A4,A5025-030 Units Fan Performance 48AW,AY020,025 and 48A4,A5020 Units Fan Performance 48AW,AY036 Units Fan Performance 48AW,AY,A4,A5035 Units Fan Performance 48AW,AY041 Units Fan Performance 48AW,AY,A4,A5040 Units Fan Performance 48AW,AY051 Units Fan Performance 48AW,AY,A4,A5050 Units Fan Performance 50AW,AY020,025 and 50A4,A5020 Units Fan Performance 48AW,AY,A4,A5060 Units Fan Performance 50AW,AY,A4,A5035 Units Fan Performance 50AW,AY027,030 and 50A4,A5025-030 Units Fan Performance 50AW,AY,A4,A5040 Units Fan Performance 50AW,AY036 Units Fan Performance 50AW,AY,A4,A5050 Units Fan Performance 50AW,AY041 Units Fan Performance 50AW,AY,A4,A5060 Units Fan Performance 50AW,AY051 Units Air Quantity Limits 48AJ,AK,AW,AY,A2,A3,A4,A5 Motor Limitations Air Quantity Limits 50AJ,AK,AW,AY,A2,A3,A4,A5 Controls Quick StartPage Indoor Air Quality IAQ Options Service Test MLV Service Test Demand Controlled Ventilation Control Third Party Control Controls Operation Expansion Range CCN Point Operating Modes Display Table Hvac TYP = 6 SPT-2 STG TYP = 3 TSTAT-MULTI There will be no MAT calculation Unit ConfigurationExpansion Range Units CCN Point Defaults Under Configuration→UNIT Setpoints Machine Dependent ConfigurationsSupply Air Reset Configuration Cooling Configuration Are VAV occupied cooling offsets under Setpoints Advanced Scroll Temperature Protection Label Cool Mode Evaluation LV.T Cool/Heat Set Point Offsets Configuration Stage Sequence Stage Sequence 48/50AJ,AW020-027Stage Sequence 48/50AJ,AW030-060 Stage Sequence 48/50A2,A4030-060 Staging Sequence with Hot Gas Bypass 48/50AK,AY030-060Stage Sequence 48/50A2,A4020-027 Staging Sequence with Hot Gas Bypass 48/50A3,A5030-060 PCT = MAT EDT/ C.CAP Run Status Mode Trip Helper Expansion Range Units CCN Point Write Status Run Status Cool Display Inputs→GEN.I→DL.S1 Inputs→GEN.I→DL.S2 Control will not attempt to learn MAT over time Expansion Range Units CCN Point Default Demand Limit Configuration FAN Relay 48/50A Unit Size Condenser Fan Staging Occupied Heating Enable OC.EN This configuration Heating Configuration Uhsp Expansion Range Units CCN Default Point Ohsp Expansion Units CCN Point Mode Trip Helper Table Staged Gas Heat 48AJ,AK,AW,AY Units Staged Gas ConfigurationUnit Size Unit Model no Relay Output Stage Staged Gas Heat 48A2,A3,A4,A5 Units Hvac mode = Tempering Vent IGC LED IndicatorsLED Indication Error Code CapacityPage Static Pressure Control Configuration As an example, the static pressure reset limit SP.LM = Fan Status Monitoring Dirty Filter Switch Points Static Pressure Reset Related PointsFan Status Monitoring Configuration Outdoor Enthalpy Changeover None Custom Changeover Curve Example Economizer Configuration Table SPT 2 Stage Tstat 2 StageSPT Multi-Staging Economizer Run Status Table PE.A PE.B PE.C Building Pressure ConfigurationPower Exhaust Staging BP.CF = Expansion Range CCN Write Point Status PID Indoor Air Quality Control The indoor air quality Will be turned off when DAQ is below the DAQ Fan Off Set Described above when DAQ is above the DAQ Fan On SetTrol can also be set up to respond to a discrete IAQ input IQ.A.F = 2 Fan On Occupied/Unoccupied IAQ IAQ Purge Configuration → IAQ → IAQ.P → IQ.PG Dehumidification Configuration Indoor Air Quality Configuration Expansion Range Units CCN Point Temperature Compensated Start This logic isCarrier Comfort Network CCN System It Expansion Range Units Point Default CCN Configuration Sensor Trim Configuration Alert Limit Configuration Discrete Switch Logic Configuration The SW.LG Switch Logic Configuration Time Clock ConfigurationDisplay Configuration Remote Switch Configuration Closed Remote Switch Logic ConfigurationOpen Time Clock Configuration Troubleshooting Problem Solution Compressor does not RUN Cooling Service AnalysisCompressor Stops on High Pressure Compressor Cycles on LOW Pressure System is Noisy Unit Operates TOO Long or ContinuouslyCompressor Loses OIL Frosted Suction Line Problem Cause Remedy Gas Heating Service AnalysisElectric Heat Service Analysis IGC Service Analysis Logic 5K Thermistor Temperature vs. Resistance SCT Sensors English 5K Thermistor Temperature vs. Resistance SCT Sensors SI 143 Pressure Voltage Psig Drop Pressure Voltage Psig Pressure Voltage Psig Drop 175 503 PCT = MAT EDT/C.CAP Expansion Range Units Point Write Status Auto View of Run Status Display TableEconomizer Run Status Display Table Cooling Information Display Table Mode Trip Helper Display TableCCN/Linkage Display Table Compressor Run Hours Display Table Software Version Numbers Display Table Time Guard Display TableExpansion Range Units Point Write Status Tmgd Expansion Range Units Point Write Status Vers P051 Alert and Alarm Codes CEM Check for welded contactor Verify CS wiring T122 Circuit a High Saturated Suction Temperature Page Page At Configuration→UNIT→SENS→FLT.S Major System Components Factory-Installed Components 102 103 104 105 Typical Auxiliary Control Box Wiring Schematic 106 ~~~ ~~~~ 107 108 109 110 111 112 113 Typical Power Schematic 48/50A2,A3,A4,A5060 Unit Shown 114 Typical Controls Option Wiring Schematic Typical Small Chassis Component Location Size 020-035 Units 115 Typical Large Chassis Component Locations Size 036-060 Units 116 117 118 Main Control Board MBB Inputs and Outputs 119 Economizer Control Board ECB1 Inputs and Outputs Outputs Sfanvfd VAV Control Board ECB2 Inputs and Outputs120 121 Staged Gas Control Board SCB Inputs and Outputs 122 Controls Expansion Board CEM InputsIGC Board Inputs and Outputs Terminal Function 123 Board SW1 SW2 SW3 SW4 ECB1 ECB2 SCB CEM W2 G124 125 Field Connection Terminal Strips IME 126 Hvac 127CID 128 Service Gas Heat Section Details Manufacturer Lubricant Lubrication Belt Tension Adjustment To adjust belt tension Evaporator Fan Service and ReplacementEvaporator-Fan Motor Replacement 131 Round Tube, Plate Fin Unit Charge Condenser-Fan Adjustment132 Unit Refrigerant Size Liquid 133 Charging Chart 48/50A2,A3,A4,A5020 with R-410A Refrigerant 134 27 Ton Mchx Circuit a Charging Chart 135 Charging Chart 48/50A2,A3,A4,A5030 with R-410A Refrigerant 136 Charging Chart 48/50A2,A3,A4,A5035 with R-410A Refrigerant Charging Chart 48/50A2,A3,A4,A5050 with R-410A Refrigerant Charging Chart 48/50A2,A3,A4,A5040 with R-410A Refrigerant 138 Charging Chart 48/50A2,A3,A4,A5060 with R-410A Refrigerant Main Burner Removal Gas Valve Part Number EF33CW271 140 Mode RUN Status 141 Appendix a Local Display Tables 142 Description Range Units CCN Point Default 143 Mode Inputs 144 Mode Configuration →BP.SP 145 →SC.OV→SPT.O 146 147 Mode Time Clock 148 Appendix B CCN Tables 149 Appendix B CCN TablesStatus Display Tables Display Name Range Units Point Name Write Status Temps 150Tstat Uinputs 151 Name Range Units Point Name Default Schedovr Config TablesName Range Units Point Name Default Allm 152 153 SERVICE-CONFIG Tables Trim Name Range Units Point Name Default Heat154 155 Name Range Units Point Name Default Swlg ALARMS02 ALARMS03 ALARMS04 ALARMS05 Compresr Display Name Range Units Point Name Write Status ALARMS01156 Dmandlim 157 Maintenance Display TablesDisplay Name Range Units Point Name Write Status Econmin Ecdiag 158 159 160 161 Appendix C VFD InformationTable a VFD Terminal Designations Over Ride Table B VFD ConfigurationsAppendix C VFD Information Fig. C Standard Display Example Appendix C VFD Information Appendix C VFD Information 166 Table C Fault Codes Replace the cooling fan Restore power Table D Alarm CodesTable E Maintenance Intervals 167 Fig. D Main Fan Replacement Frame Sizes R1-R4 169 Fig. F Internal Enclosure Fan Replacement Appendix D Mode Selection Process 171 Appendix E UPC Open Controller Table B Baud Selection Table Table a SW3 Protocol Switch Settings For MS/TP172 DS8 DS7 DS6 DS5 DS4 DS3 173 Table C MS/TP Wiring RecommendationsAppendix E UPC Open Controller 174 Wiring Specifications Recommended Vendors and Part NumbersRmcorp CMP RUN LED Error LED Status Table E LED Status Indicators175 LED Status Network Points List Bacnet Point Name Read Units Default Range Object ID176 Object Name Point 177 Appendix E UPC Open Controller Network Points List 178 179 Bacnet Point Name Read Units Default Range Object ID Only 180 181 182 183 Index Copyright 2010 Carrier Corporation Expansion Range Default Entry Controls SET Point and Configuration LOG CL-2 CL-3 CL-4 CL-5 PRE-START-UP Unit START-UP Checklist