Reference Manual, 6-28 | Emerson Process Management Rosemount 2410

Reference Manual

Rosemount 2410

300530EN, Rev BA September 2012

6-28	Section 6. Service and Troubleshooting

Image 102

Emerson Process Management Rosemount 2410 manual Reference Manual, 6-28

Contents

Reference Manual RosemountTank Hub Page Rosemount Tank Hub RosemountSpare Parts Page Table of Contents SECTION 1 Introduction SECTION 2 Overview SECTION 3 InstallationSECTION 4 Configuration SECTION 5 Operation SECTION Service and TroubleshootingAPPENDIX C Advanced Configuration APPENDIX A Reference Data APPENDIX B Product Certifications TOC-3 TOC-4 Introduction 1.1 SAFETY MESSAGESSection page 1.2 SYMBOLS Section 6 Service and Troubleshooting Section 3 InstallationSection 4 Configuration Appendix C Advanced Configuration 1.4 TECHNICAL DOCUMENTATION 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery 1.6 PRODUCT RECYCLING/DISPOSAL Reference Manual Overview 2.1 INTRODUCTION Reference Manual 2.1.1 Communication Smart Wireless THUMAdapter 2.2 COMPONENTS 2.3 SYSTEM OVERVIEW 1 See documents IEC 61158-2 and IEC/TS NON-HAZARDOUS AREA HAZARDOUS AREA TRANSFER / INVENTORY TANK GAUGINGCONTROL CUSTODY NON-HAZARDOUS AREA HAZARDOUS AREA Rosemount 2410 Tank Hub TankMaster HMI SoftwareRosemount 2160 Field Communication Unit Rosemount 5900S Radar Level Gauge Rosemount 2240S Multi-Input Temperature Transmitter Rosemount 5300 Guided Wave RadarRosemount 5400 Radar Level Transmitter Rosemount 2230 Graphical Field Display Reference Manual 2.4 INSTALLATION PROCEDURE Mount the See “Mechanical Installation” on page Wire the 3.1 SAFETY MESSAGES Installation 3.2 INSTALLATION CONSIDERATIONS 1 - 2 inches Bracket 3.3 MECHANICAL INSTALLATION3.3.1 Pipe Mounting Bracket 70 mm 3.3.2 Wall Mounting94 mm Ø 9 mm 3.4 ELECTRICAL INSTALLATION 3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply3.4.1 Cable Entries Shield Wire Ground 3.4.4 Grounding 3.4.5 Cable Selection for the TankbusGrounding - Foundation Fieldbus Field device 3.4.6 Power BudgetPower consumption 2 Maximum five Rosemount 5300 or 5400 level transmitters 3.4.7 Tankbus TerminationFieldbus Segment Design Maximum Current Typical installationTypical loop resistance Example 5400 Radar Level Segment Tankbus Segment Coupler Examples Trunk INTrunk OUT Segment coupler with active terminator end of trunk Spur60 m3-14 3.4.8 Typical Installations enabled on the2240S Multi-input Temperature Secondary Tank Hub Pressure transmitterSecondary 2410 Tank Hub is connected to the 644 Temperature Segment coupler with integrated bus terminator2240S Multi-input Reference Manual Rosemount Reference Manual Rosemount Reference Manual 3.4.9 Cabling for the TRL2/RS485 Bus TRL2 BusRS485 Bus Safety locking screw Cable entries 3.4.10 Non-IS ConnectionNon-IS compartment Wiring with drip loop Ground screw Terminal block Ground screws Conductor Recommendations Stripping length 10 mm Conductor cross-sectional area, see Table Terminal block Conductor3-24 Primary Communication Bus Power Supply3.4.11 Non-IS Terminal Block Secondary Communication Bus Relay Outputs SIL Alarm Relay A Non-IS Terminal Block for SIL Safety SystemsSIL Alarm Relay B XP/Exd/Exe Ground screw Ground screws SIL Relay 3.4.12 IS Connection IS compartment Wiring with drip loop Terminal block Ground screwsCable entries 3.4.13 Intrinsically Safe Terminal Block TankbusOptional Secondary Bus IS Terminal Block for SIL Safety Systems Terminal block on intrinsically safe side 3.4.14 Wiring DiagramsROSEMOUNT Intrinsically safe Tankbus 3-32 Radar Level Gauge Rosemount 3-34 Configuration 4.1 SAFETY MESSAGESRosemount 2410 Series 4.3 CONFIGURATION TOOLS 4.2 INTRODUCTION Tank Database 4.4 BASIC CONFIGURATION OF A ROSEMOUNTCommunication Device Tags 4.5 ADVANCED CONFIGURATION 4.6 CONFIGURATION USING TANKMASTER WINSETUPSee Appendix C Advanced Configuration for more information 4.6.1 Installation Wizard 4.6.2 Advanced ConfigurationInstall New 4.6.3 FCU 2160 Configuration 2410Level2410Temp is automatically added 5.1 SAFETY MESSAGES Operation 5.2 INTEGRAL DISPLAY measurement unit Write protection switchMeasurement value Toggling between measurement variable and Variable DescriptionPresentation on display 5.3 START-UP INFORMATION Example “ERROR” indication Fail/Error code ErrorCode Error LED Red Status LED Yellow Power On LED Green 5.5 LED5.5.1 LED Start-Up Information occurs, the Error LED flashes a sequence that corresponds to Other memory error 5.5.2 Error LEDError LED Red Seconds 5.6 SPECIFYING DISPLAY VARIABLES Section 6 Service and Troubleshooting 6.1 SAFETY MESSAGES 6.2 SERVICE 6.2.1 Viewing Input and Holding Registers 6.2.2 Editing Holding Registers Predefined All 6.2.3 Device Live List 1. Start the TankMaster WinSetup programA removable tag provided with the device lets you identify the 6.2.4 Configuration Backup 6.2.5 Configuration Recovery 6.2.6 Diagnostics The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window 6.2.7 Device Software Upgrade Reference Manual 6.2.8 Write Protection Write Protect 6.2.9 Write Protection Switch Write protection switch Simulation Holding Register Average Temperature Total Observed Volume Observed DensitySimulation Parameter HR3868 HR3994 HR3976 Advanced Simulation Simulation mode active 6.2.11 Testing the Relays Relay K1 NC - NO 6.2.12 Relay Output ConfigurationFront cover Relay K2 NC - NO 6.2.13 Loading the Default Database To load the default database 6.2.14 Logging Measurement Data See the Raptor System Configuration Manual 6.3 TROUBLESHOOTINGSymptom Possible cause Check that the total current consumption of the devices Check Device Status input register, see “Device Status”Check that there are no multiple shield grounding points open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual In TankMaster Winsetup, right-click the ATD device icon Advanced Parameter Source Configuration tab. CheckWinSetup Tank View window, and 6-22 6.3.1 Device Status The device is write protected with a switchDouble-click the Value field to open the Expanded Bitfield window 6.3.2 Warning Messages Source Configuration tab 6.3.3 Error Messages application software. Try to reprogram the6-26 Reference Manual 6-28 Reference Data A.1 SPECIFICATIONSAppendix A page A-1 Analog input/output electrical Housing material A.2 DIMENSIONAL DRAWINGS 254 mm 164 mm 193 mm A.3 ORDERING INFORMATION For connection to a 3rd party system For connection to a 3rd party system 4 Requires Relay Output Pos 6 code 0 or F 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 02 Requires Primary Fieldbus Pos 4 code R or 6 Requires Secondary Fieldbus Pos 5, code 0 or F B.1 SAFETY MESSAGES Appendix B Product Certifications B.2 EU CONFORMITY E5 FISCO Power Supply B.3 HAZARDOUS LOCATIONS CERTIFICATIONSB.3.1 Factory Mutual US Approvals HART/4-20 mA ENTITY IS I/O Option E6 FISCO Power Supply B.3.2 Factory Mutual Canadian Approvals Reference Manual B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B.4 APPROVAL DRAWINGS B-11 B-12 Appendix C Advanced Configuration C.1 SAFETY MESSAGES Reference Manual C.2 ADVANCED CONFIGURATION IN WINSETUP C.3 PRIMARY BUS Configuration window1. In the Configuration field, change from Standard to Non Standard C.4 SECONDARY BUS Figure C-3. Secondary Bus Configuration window First and second set points Using two/three relay zonesC.5 RELAY OUTPUT Hysteresis Virtual Relay Output Switch DelayVirtual Relay States Source Relay output configuration Normally ClosedNormally Open Relay Zones C.6 HYBRID DENSITY CALCULATION C-10 C-11 1. Open the 2410 Tank Hub/Configuration window ConfigurationC.6.1 Hybrid Density C-12 C-13 C.7 VOLUME CONFIGURATION Strapping TableC-14 Holding and Input Registers for Volume Configuration Note the Volume Offset is added when predefined tank C-16 C.8 ARITHMETIC OPERATIONS Tank measurement variable in which the result is stored Reference Manual C.8.1 Delta Level Calculation C-19 C-20 Index Numerics Secondary Communication Bus Index-2Page FOUNDATION is a trademark of the Fieldbus Foundation Monel is a trademark of International Nickel CoAll other marks are the property of their respective owners