Reference Manual
Rosemount
Tank Hub
Page
Reference Manual
Rosemount Tank Hub
Rosemount
Spare Parts
Page
Reference Manual
Table of Contents
SECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation
SECTION 4 Configuration
APPENDIX A Reference Data APPENDIX B Product Certifications
SECTION Service and Troubleshooting
APPENDIX C Advanced Configuration
SECTION 5 Operation
Reference Manual
Rosemount
TOC-3
Reference Manual
Rosemount
TOC-4
page
1.1 SAFETY MESSAGES
Section
Introduction
1.2 SYMBOLS
Reference Manual
Rosemount
Appendix C Advanced Configuration
Section 3 Installation
Section 4 Configuration
Section 6 Service and Troubleshooting
1.4 TECHNICAL DOCUMENTATION
Reference Manual
Rosemount
Rosemount
1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery
1.6 PRODUCT RECYCLING/DISPOSAL
Reference Manual
Rosemount
Reference Manual
Reference Manual
Overview
2.1 INTRODUCTION
Section
Rosemount
Reference Manual
2.1.1 Communication
Reference Manual
Rosemount
THUMAdapter
Smart Wireless
Reference Manual
Rosemount
2.2 COMPONENTS
Reference Manual
Rosemount
1 See documents IEC 61158-2 and IEC/TS
2.3 SYSTEM OVERVIEW
Reference Manual
Rosemount
TRANSFER / INVENTORY TANK GAUGING
Reference Manual
Rosemount
NON-HAZARDOUS AREA HAZARDOUS AREA
HAZARDOUS AREA
Reference Manual
Rosemount
NON-HAZARDOUS AREA
Rosemount 5900S Radar Level Gauge
TankMaster HMI Software
Rosemount 2160 Field Communication Unit
Rosemount 2410 Tank Hub
Rosemount 5400 Radar Level Transmitter
Rosemount 2240S Multi-Input Temperature Transmitter
Rosemount 644 Temperature Transmitter
Rosemount 5300 Guided Wave Radar
Rosemount
Reference Manual
Rosemount
2.4 INSTALLATION PROCEDURE
Mount the See “Mechanical Installation” on page Wire the
Reference Manual
Reference Manual
3.1 SAFETY MESSAGES
Installation
Section
3.2 INSTALLATION CONSIDERATIONS
Reference Manual
Rosemount
Rosemount
3.3 MECHANICAL INSTALLATION
3.3.1 Pipe Mounting
Reference Manual
94 mm
3.3.2 Wall Mounting
Reference Manual
Rosemount
Reference Manual
3.4 ELECTRICAL INSTALLATION
3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply
3.4.1 Cable Entries
Reference Manual
Shield Wire Ground
3.4.4 Grounding 3.4.5 Cable Selection for the Tankbus
Grounding - Foundation Fieldbus
Rosemount
3.4.6 Power Budget
Power consumption
Reference Manual
Reference Manual
3.4.7 Tankbus
Termination
Fieldbus Segment Design
Typical loop
Typical installation
Reference Manual
Rosemount
Example
Reference Manual
Rosemount
5400 Radar Level
Reference Manual
Rosemount
Example
Tankbus Segment Coupler
Reference Manual
Rosemount
Trunk IN
Examples
Reference Manual
Rosemount
Spur60 m
Rosemount
Reference Manual
Segment coupler with active terminator end of trunk
Reference Manual
3.4.8 Typical Installations
2240S Multi-input Temperature
enabled on the
Secondary 2410 Tank Hub
Reference Manual
Rosemount
Pressure transmitter
Segment coupler with integrated bus terminator
644 Temperature
Reference Manual
Rosemount
Rosemount
Reference Manual
Rosemount
Reference Manual
Rosemount
Reference Manual
Reference Manual
3.4.9 Cabling for the TRL2/RS485 Bus
TRL2 Bus
RS485 Bus
Reference Manual
3.4.10 Non-IS Connection
Non-IS compartment Wiring with drip loop Ground screw
Safety locking screw Cable entries
Stripping length 10 mm Conductor cross-sectional area, see Table
Conductor Recommendations
Reference Manual
Rosemount
Conductor
Reference Manual
Rosemount
Terminal block
Secondary Communication Bus
Power Supply
3.4.11 Non-IS Terminal Block
Primary Communication Bus
Relay Outputs
Reference Manual
Rosemount
Reference Manual
Non-IS Terminal Block for SIL Safety Systems
SIL Alarm Relay B
SIL Alarm Relay A
Rosemount
3.4.12 IS Connection
IS compartment Wiring with drip loop Terminal block Ground screws
Reference Manual
Reference Manual
3.4.13 Intrinsically Safe Terminal Block
Tankbus
Optional Secondary Bus
IS Terminal Block for SIL Safety Systems
Reference Manual
Rosemount
ROSEMOUNT
3.4.14 Wiring Diagrams
Reference Manual
Rosemount
3-32
Reference Manual
Rosemount
ROSEMOUNT
Rosemount
Reference Manual
Rosemount
Radar Level Gauge
Reference Manual
Rosemount
3-34
Section
Configuration
4.1 SAFETY MESSAGES
Rosemount 2410 Series
Rosemount 2410 Series
4.3 CONFIGURATION TOOLS
4.2 INTRODUCTION
Reference Manual
Device Tags
4.4 BASIC CONFIGURATION OF A ROSEMOUNT
Communication
Tank Database
Reference Manual
4.5 ADVANCED CONFIGURATION
4.6 CONFIGURATION USING TANKMASTER WINSETUP
See Appendix C Advanced Configuration for more information
Reference Manual
4.6.1 Installation Wizard
4.6.2 Advanced Configuration
Install New
2410Level
4.6.3 FCU 2160 Configuration
Reference Manual
Rosemount 2410 Series
Reference Manual
5.1 SAFETY MESSAGES
Operation
Section
Rosemount
5.2 INTEGRAL DISPLAY
measurement unit Write protection switch
Reference Manual
Description
Reference Manual
Rosemount
Variable
Example
5.3 START-UP INFORMATION
Reference Manual
Rosemount
Rosemount
“ERROR” indication Fail/Error code
Error
Reference Manual
occurs, the Error LED flashes a sequence that corresponds to
5.5 LED
5.5.1 LED Start-Up Information
Error LED Red Status LED Yellow Power On LED Green
Reference Manual
5.5.2 Error LED
Error LED Red
Other memory error
5.6 SPECIFYING DISPLAY VARIABLES
Reference Manual
Rosemount
Rosemount
Section 6 Service and Troubleshooting
6.1 SAFETY MESSAGES
Reference Manual
Rosemount
6.2 SERVICE
6.2.1 Viewing Input and Holding Registers
Reference Manual
Predefined All
6.2.2 Editing Holding Registers
Reference Manual
Rosemount
Rosemount
6.2.3 Device Live List
1. Start the TankMaster WinSetup program
Reference Manual
6.2.4 Configuration Backup
Reference Manual
Rosemount
6.2.5 Configuration Recovery
Reference Manual
Rosemount
Rosemount
6.2.6 Diagnostics
The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window
Reference Manual
6.2.7 Device Software Upgrade
Reference Manual
Rosemount
Rosemount
Reference Manual
Write Protect
6.2.8 Write Protection
Reference Manual
Rosemount
Rosemount
6.2.9 Write Protection Switch
Write protection switch
Reference Manual
Simulation Parameter
Average Temperature Total Observed Volume Observed Density
Reference Manual
Rosemount
Simulation mode active
Advanced Simulation
Reference Manual
Rosemount
6.2.11 Testing the Relays
Reference Manual
Rosemount
Front cover
6.2.12 Relay Output Configuration
Reference Manual
Rosemount
Rosemount
6.2.13 Loading the Default Database
To load the default database
Reference Manual
6.2.14 Logging Measurement Data
Reference Manual
Rosemount
Reference Manual
6.3 TROUBLESHOOTING
Symptom
See the Raptor System Configuration Manual
Check Device Status input register, see “Device Status”
Reference Manual
Rosemount
Check that the total current consumption of the devices
Reference Manual
See the Raptor System Configuration Manual
See the Raptor System Configuration Manual
See the Raptor System Configuration Manual
Reference Manual
Rosemount
See the Rosemount 5900S Reference Manual
Reference Manual
Advanced Parameter Source Configuration tab. Check
WinSetup Tank View window, and
In TankMaster Winsetup, right-click the ATD device icon
Rosemount
6.3.1 Device Status
The device is write protected with a switch
Reference Manual
6.3.2 Warning Messages
Reference Manual
Rosemount
Source Configuration tab
Reference Manual
Rosemount
application software. Try to reprogram the
6.3.3 Error Messages
Reference Manual
Rosemount
Rosemount
Reference Manual
Reference Manual
Rosemount
6-28
page A-1
A.1 SPECIFICATIONS
Appendix A
Reference Data
Reference Manual
Rosemount
Analog input/output electrical
Housing material
Reference Manual
Rosemount
254 mm 164 mm 193 mm
A.2 DIMENSIONAL DRAWINGS
Reference Manual
Rosemount
For connection to a 3rd party system For connection to a 3rd party system
A.3 ORDERING INFORMATION
Reference Manual
Rosemount
2 Requires Primary Fieldbus Pos 4 code R or
Reference Manual
Rosemount
1 Requires Secondary Fieldbus Pos 5, code A-F, W, 0
Rosemount
B.1 SAFETY MESSAGES
Appendix B Product Certifications
Reference Manual
B.2 EU CONFORMITY
Reference Manual
Rosemount
Reference Manual
E5 FISCO Power Supply
B.3 HAZARDOUS LOCATIONS CERTIFICATIONS
B.3.1 Factory Mutual US Approvals
HART/4-20 mA ENTITY IS I/O Option
Reference Manual
Rosemount
Rosemount
E6 FISCO Power Supply
B.3.2 Factory Mutual Canadian Approvals
Reference Manual
Reference Manual
Rosemount
HART/4-20 mA ENTITY IS I/O Option
B.3.3 European ATEX Directive Information
Reference Manual
Rosemount
HART/4-20 mA ENTITY IS I/O Option
FISCO Power Supply
Reference Manual
Rosemount
B.3.4 IECEx Approval
Reference Manual
Rosemount
HART/4-20 mA ENTITY IS I/O Option
FISCO Power Supply
Reference Manual
Rosemount
B-11
B.4 APPROVAL DRAWINGS
Reference Manual
Rosemount
Reference Manual
Rosemount
B-12
Rosemount
Appendix C Advanced Configuration
C.1 SAFETY MESSAGES
Reference Manual
Rosemount
Reference Manual
C.2 ADVANCED CONFIGURATION IN WINSETUP
Reference Manual
Rosemount
Reference Manual
C.3 PRIMARY BUS
Configuration window
1. In the Configuration field, change from Standard to Non Standard
Rosemount
C.4 SECONDARY BUS
Figure C-3. Secondary Bus Configuration window
Reference Manual
Hysteresis
Using two/three relay zones
C.5 RELAY OUTPUT
First and second set points
Source
Switch Delay
Virtual Relay States
Virtual Relay Output
Normally Closed
Relay output configuration
Reference Manual
Rosemount
Relay Zones
Reference Manual
Rosemount
C-10
C.6 HYBRID DENSITY CALCULATION
Reference Manual
Rosemount
Reference Manual
Rosemount
C-11
Reference Manual
Configuration
C.6.1 Hybrid Density
1. Open the 2410 Tank Hub/Configuration window
Reference Manual
Rosemount
C-13
Rosemount
C.7 VOLUME CONFIGURATION
Strapping Table
Reference Manual
Rosemount
Holding and Input Registers for Volume Configuration
Note the Volume Offset is added when predefined tank
Reference Manual
Reference Manual
Rosemount
C-16
Tank measurement variable in which the result is stored
C.8 ARITHMETIC OPERATIONS
Reference Manual
Rosemount
Rosemount
Reference Manual
C-19
C.8.1 Delta Level Calculation
Reference Manual
Rosemount
Reference Manual
Rosemount
C-20
Rosemount
Index
Numerics
Reference Manual
Index-2
Reference Manual
Rosemount
Secondary Communication Bus
Page
Monel is a trademark of International Nickel Co
Reference Manual
Rosemount
FOUNDATION is a trademark of the Fieldbus Foundation