Reference Manual | Emerson Process Management Rosemount 2410

FOUNDATION is a trademark of the Fieldbus Foundation.

Reference Manual

300530EN, Rev BA September 2012

Rosemount 2410

Rosemount and the Rosemount logotype are trademarks of Rosemount Inc. HART is a trademark of the HART Communication Foundation.

PlantWeb is a trademark of one of the Emerson Process Management group of companies. AMS Suite is a trademark of Emerson Process Management.

FOUNDATION is a trademark of the Fieldbus Foundation.

VITON, and Kalrez are trademarks of DuPont Performance Elastomers. Hastelloy is a trademark of Haynes International.

Monel is a trademark of International Nickel Co.

All other marks are the property of their respective owners.

Emerson Process Management

Rosemount Tank Gauging

Box 130 45

SE-402 51 Göteborg

SWEDEN

Tel (International): +46 31 337 00 00

Fax (International): +46 31 25 30 22

E-mail: sales.rtg@emerson.com

www.rosemount-tg.com

© 2012 Rosemount Tank Radar AB. All rights reserved.

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Emerson Process Management Rosemount 2410 manual Reference Manual, FOUNDATION is a trademark of the Fieldbus Foundation

Contents

Reference Manual RosemountTank Hub Page Rosemount Tank Hub RosemountSpare Parts Page Table of Contents SECTION 1 Introduction SECTION 2 Overview SECTION 3 InstallationSECTION 4 Configuration SECTION Service and Troubleshooting APPENDIX C Advanced ConfigurationSECTION 5 Operation APPENDIX A Reference Data APPENDIX B Product Certifications TOC-3 TOC-4 1.1 SAFETY MESSAGES SectionIntroduction page 1.2 SYMBOLS Section 3 Installation Section 4 ConfigurationSection 6 Service and Troubleshooting Appendix C Advanced Configuration 1.4 TECHNICAL DOCUMENTATION 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery 1.6 PRODUCT RECYCLING/DISPOSAL Reference Manual Overview 2.1 INTRODUCTION Reference Manual 2.1.1 Communication Smart Wireless THUMAdapter 2.2 COMPONENTS 2.3 SYSTEM OVERVIEW 1 See documents IEC 61158-2 and IEC/TS NON-HAZARDOUS AREA HAZARDOUS AREA TRANSFER / INVENTORY TANK GAUGINGCONTROL CUSTODY NON-HAZARDOUS AREA HAZARDOUS AREA TankMaster HMI Software Rosemount 2160 Field Communication UnitRosemount 2410 Tank Hub Rosemount 5900S Radar Level Gauge Rosemount 5300 Guided Wave Radar Rosemount 5400 Radar Level TransmitterRosemount 2240S Multi-Input Temperature Transmitter Rosemount 2230 Graphical Field Display Reference Manual 2.4 INSTALLATION PROCEDURE Mount the See “Mechanical Installation” on page Wire the 3.1 SAFETY MESSAGES Installation 3.2 INSTALLATION CONSIDERATIONS 3.3 MECHANICAL INSTALLATION 3.3.1 Pipe Mounting1 - 2 inches Bracket Bracket 3.3.2 Wall Mounting 94 mm70 mm Ø 9 mm 3.4 ELECTRICAL INSTALLATION 3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply3.4.1 Cable Entries Shield Wire Ground 3.4.4 Grounding 3.4.5 Cable Selection for the TankbusGrounding - Foundation Fieldbus 3.4.6 Power Budget Power consumptionField device 2 Maximum five Rosemount 5300 or 5400 level transmitters 3.4.7 Tankbus TerminationFieldbus Segment Design Typical installation Typical loopMaximum Current resistance Example 5400 Radar Level Segment Tankbus Segment Coupler Examples Trunk INTrunk OUT Segment coupler with active terminator end of trunk Spur60 m3-14 3.4.8 Typical Installations enabled on the2240S Multi-input Temperature Pressure transmitter Secondary 2410 Tank HubSecondary Tank Hub is connected to the 644 Temperature Segment coupler with integrated bus terminator2240S Multi-input Reference Manual Rosemount Reference Manual Rosemount Reference Manual 3.4.9 Cabling for the TRL2/RS485 Bus TRL2 BusRS485 Bus 3.4.10 Non-IS Connection Non-IS compartment Wiring with drip loop Ground screwSafety locking screw Cable entries Terminal block Ground screws Conductor Recommendations Stripping length 10 mm Conductor cross-sectional area, see Table Terminal block Conductor3-24 Power Supply 3.4.11 Non-IS Terminal BlockPrimary Communication Bus Secondary Communication Bus Relay Outputs Non-IS Terminal Block for SIL Safety Systems SIL Alarm Relay BSIL Alarm Relay A XP/Exd/Exe Ground screw Ground screws SIL Relay 3.4.12 IS Connection IS compartment Wiring with drip loop Terminal block Ground screwsCable entries 3.4.13 Intrinsically Safe Terminal Block TankbusOptional Secondary Bus IS Terminal Block for SIL Safety Systems 3.4.14 Wiring Diagrams ROSEMOUNTTerminal block on intrinsically safe side Intrinsically safe Tankbus 3-32 Radar Level Gauge Rosemount 3-34 Configuration 4.1 SAFETY MESSAGESRosemount 2410 Series 4.3 CONFIGURATION TOOLS 4.2 INTRODUCTION 4.4 BASIC CONFIGURATION OF A ROSEMOUNT CommunicationTank Database Device Tags 4.5 ADVANCED CONFIGURATION 4.6 CONFIGURATION USING TANKMASTER WINSETUPSee Appendix C Advanced Configuration for more information 4.6.1 Installation Wizard 4.6.2 Advanced ConfigurationInstall New 4.6.3 FCU 2160 Configuration 2410Level2410Temp is automatically added 5.1 SAFETY MESSAGES Operation 5.2 INTEGRAL DISPLAY measurement unit Write protection switchMeasurement value Toggling between measurement variable and Variable DescriptionPresentation on display 5.3 START-UP INFORMATION Example “ERROR” indication Fail/Error code ErrorCode 5.5 LED 5.5.1 LED Start-Up InformationError LED Red Status LED Yellow Power On LED Green occurs, the Error LED flashes a sequence that corresponds to 5.5.2 Error LED Error LED RedOther memory error Seconds 5.6 SPECIFYING DISPLAY VARIABLES Section 6 Service and Troubleshooting 6.1 SAFETY MESSAGES 6.2 SERVICE 6.2.1 Viewing Input and Holding Registers 6.2.2 Editing Holding Registers Predefined All 6.2.3 Device Live List 1. Start the TankMaster WinSetup programA removable tag provided with the device lets you identify the 6.2.4 Configuration Backup 6.2.5 Configuration Recovery 6.2.6 Diagnostics The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window 6.2.7 Device Software Upgrade Reference Manual 6.2.8 Write Protection Write Protect 6.2.9 Write Protection Switch Write protection switch Average Temperature Total Observed Volume Observed Density Simulation ParameterSimulation Holding Register HR3868 HR3994 HR3976 Advanced Simulation Simulation mode active 6.2.11 Testing the Relays 6.2.12 Relay Output Configuration Front coverRelay K1 NC - NO Relay K2 NC - NO 6.2.13 Loading the Default Database To load the default database 6.2.14 Logging Measurement Data 6.3 TROUBLESHOOTING SymptomSee the Raptor System Configuration Manual Possible cause Check that the total current consumption of the devices Check Device Status input register, see “Device Status”Check that there are no multiple shield grounding points open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual Advanced Parameter Source Configuration tab. Check WinSetup Tank View window, andIn TankMaster Winsetup, right-click the ATD device icon 6-22 6.3.1 Device Status The device is write protected with a switchDouble-click the Value field to open the Expanded Bitfield window 6.3.2 Warning Messages Source Configuration tab 6.3.3 Error Messages application software. Try to reprogram the6-26 Reference Manual 6-28 A.1 SPECIFICATIONS Appendix AReference Data page A-1 Analog input/output electrical Housing material A.2 DIMENSIONAL DRAWINGS 254 mm 164 mm 193 mm A.3 ORDERING INFORMATION For connection to a 3rd party system For connection to a 3rd party system 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 0 2 Requires Primary Fieldbus Pos 4 code R or4 Requires Relay Output Pos 6 code 0 or F 6 Requires Secondary Fieldbus Pos 5, code 0 or F B.1 SAFETY MESSAGES Appendix B Product Certifications B.2 EU CONFORMITY E5 FISCO Power Supply B.3 HAZARDOUS LOCATIONS CERTIFICATIONSB.3.1 Factory Mutual US Approvals HART/4-20 mA ENTITY IS I/O Option E6 FISCO Power Supply B.3.2 Factory Mutual Canadian Approvals Reference Manual B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B.4 APPROVAL DRAWINGS B-11 B-12 Appendix C Advanced Configuration C.1 SAFETY MESSAGES Reference Manual C.2 ADVANCED CONFIGURATION IN WINSETUP C.3 PRIMARY BUS Configuration window1. In the Configuration field, change from Standard to Non Standard C.4 SECONDARY BUS Figure C-3. Secondary Bus Configuration window Using two/three relay zones C.5 RELAY OUTPUTFirst and second set points Hysteresis Switch Delay Virtual Relay StatesVirtual Relay Output Source Relay output configuration Normally ClosedNormally Open Relay Zones C.6 HYBRID DENSITY CALCULATION C-10 C-11 Configuration C.6.1 Hybrid Density1. Open the 2410 Tank Hub/Configuration window C-12 C-13 C.7 VOLUME CONFIGURATION Strapping TableC-14 Holding and Input Registers for Volume Configuration Note the Volume Offset is added when predefined tank C-16 C.8 ARITHMETIC OPERATIONS Tank measurement variable in which the result is stored Reference Manual C.8.1 Delta Level Calculation C-19 C-20 Index Numerics Secondary Communication Bus Index-2Page FOUNDATION is a trademark of the Fieldbus Foundation Monel is a trademark of International Nickel CoAll other marks are the property of their respective owners