Reference Manual | Emerson Process Management Rosemount 2410

Reference Manual

Rosemount 2410

300530EN, Rev BA September 2012

The Rosemount 2410 has two external buses for communication with host systems. The Primary Bus is typically used with the TRL2 Modbus or RS-485 Modbus protocol for communication with a 2160 Field Communication Unit. If there is no 2160 included, the Primary bus can communicate directly, or via a modem, with the TankMaster PC.

The Secondary Bus supports various protocols such as TRL2 Modbus, Enraf, and Varec which allows you to connect to other systems as well.

The 2410 is equipped with two solid state relays that allows controlling external devices such as valves and pumps.

An integral display (optional) presents measurement data and device status such as warnings and error messages. At start-up, communication settings and optional hardware configuration is presented as well as whether it is a Single tank or Multiple tank version of the 2410 Tank Hub.

Using the input from a Rosemount 5900S Radar Level Gauge and one or two pressure sensors, the 2410 can be configured for online presentation of Observed Density to a host computer. The 2410 also calculates Average Temperature and strapping table based Volume.

Rosemount 2410 can be equipped with two relays which can be configured to control level, temperature, and water level. The output can be connected to an external system for alarm indication or process control. The relays are user configurable for normally open or closed operation.

The 2410 can be configured with up to ten “virtual” relay functions. This allows you to specify several different source variables to trigger a relay.

The Rosemount 2410 Tank Hub supports the Emerson’s Smart Wireless solution, which is based on WirelessHART the emerging industry standard for wireless field networks. By connecting to a Smart Wireless THUM™ Adapter, the Rosemount 2410 can be integrated in a wireless network to provide measurement data at greatly reduced field wiring costs.

2-2	Section 2. Overview

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Emerson Process Management Rosemount 2410 manual Reference Manual

Contents

Rosemount Reference ManualTank Hub Page Rosemount Rosemount Tank HubSpare Parts Page SECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation Table of ContentsSECTION 4 Configuration SECTION Service and Troubleshooting APPENDIX C Advanced ConfigurationSECTION 5 Operation APPENDIX A Reference Data APPENDIX B Product Certifications TOC-3 TOC-4 1.1 SAFETY MESSAGES SectionIntroduction page 1.2 SYMBOLS Section 3 Installation Section 4 ConfigurationSection 6 Service and Troubleshooting Appendix C Advanced Configuration 1.4 TECHNICAL DOCUMENTATION 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery 1.6 PRODUCT RECYCLING/DISPOSAL Reference Manual Overview 2.1 INTRODUCTION Reference Manual 2.1.1 Communication Smart Wireless THUMAdapter 2.2 COMPONENTS 2.3 SYSTEM OVERVIEW 1 See documents IEC 61158-2 and IEC/TS TRANSFER / INVENTORY TANK GAUGING NON-HAZARDOUS AREA HAZARDOUS AREACONTROL CUSTODY NON-HAZARDOUS AREA HAZARDOUS AREA TankMaster HMI Software Rosemount 2160 Field Communication UnitRosemount 2410 Tank Hub Rosemount 5900S Radar Level Gauge Rosemount 5300 Guided Wave Radar Rosemount 5400 Radar Level TransmitterRosemount 2240S Multi-Input Temperature Transmitter Rosemount 2230 Graphical Field Display Reference Manual 2.4 INSTALLATION PROCEDURE Mount the See “Mechanical Installation” on page Wire the 3.1 SAFETY MESSAGES Installation 3.2 INSTALLATION CONSIDERATIONS 3.3 MECHANICAL INSTALLATION 3.3.1 Pipe Mounting1 - 2 inches Bracket Bracket 3.3.2 Wall Mounting 94 mm70 mm Ø 9 mm 3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply 3.4 ELECTRICAL INSTALLATION3.4.1 Cable Entries 3.4.4 Grounding 3.4.5 Cable Selection for the Tankbus Shield Wire GroundGrounding - Foundation Fieldbus 3.4.6 Power Budget Power consumptionField device 2 Maximum five Rosemount 5300 or 5400 level transmitters Termination 3.4.7 TankbusFieldbus Segment Design Typical installation Typical loopMaximum Current resistance Example 5400 Radar Level Segment Tankbus Segment Coupler Trunk IN ExamplesTrunk OUT Spur60 m Segment coupler with active terminator end of trunk3-14 enabled on the 3.4.8 Typical Installations2240S Multi-input Temperature Pressure transmitter Secondary 2410 Tank HubSecondary Tank Hub is connected to the Segment coupler with integrated bus terminator 644 Temperature2240S Multi-input Reference Manual Rosemount Reference Manual Rosemount Reference Manual TRL2 Bus 3.4.9 Cabling for the TRL2/RS485 BusRS485 Bus 3.4.10 Non-IS Connection Non-IS compartment Wiring with drip loop Ground screwSafety locking screw Cable entries Terminal block Ground screws Conductor Recommendations Stripping length 10 mm Conductor cross-sectional area, see Table Conductor Terminal block3-24 Power Supply 3.4.11 Non-IS Terminal BlockPrimary Communication Bus Secondary Communication Bus Relay Outputs Non-IS Terminal Block for SIL Safety Systems SIL Alarm Relay BSIL Alarm Relay A XP/Exd/Exe Ground screw Ground screws SIL Relay IS compartment Wiring with drip loop Terminal block Ground screws 3.4.12 IS ConnectionCable entries Tankbus 3.4.13 Intrinsically Safe Terminal BlockOptional Secondary Bus IS Terminal Block for SIL Safety Systems 3.4.14 Wiring Diagrams ROSEMOUNTTerminal block on intrinsically safe side Intrinsically safe Tankbus 3-32 Radar Level Gauge Rosemount 3-34 4.1 SAFETY MESSAGES ConfigurationRosemount 2410 Series 4.3 CONFIGURATION TOOLS 4.2 INTRODUCTION 4.4 BASIC CONFIGURATION OF A ROSEMOUNT CommunicationTank Database Device Tags 4.6 CONFIGURATION USING TANKMASTER WINSETUP 4.5 ADVANCED CONFIGURATIONSee Appendix C Advanced Configuration for more information 4.6.2 Advanced Configuration 4.6.1 Installation WizardInstall New 2410Level 4.6.3 FCU 2160 Configuration2410Temp is automatically added 5.1 SAFETY MESSAGES Operation measurement unit Write protection switch 5.2 INTEGRAL DISPLAYMeasurement value Toggling between measurement variable and Description VariablePresentation on display 5.3 START-UP INFORMATION Example Error “ERROR” indication Fail/Error codeCode 5.5 LED 5.5.1 LED Start-Up InformationError LED Red Status LED Yellow Power On LED Green occurs, the Error LED flashes a sequence that corresponds to 5.5.2 Error LED Error LED RedOther memory error Seconds 5.6 SPECIFYING DISPLAY VARIABLES Section 6 Service and Troubleshooting 6.1 SAFETY MESSAGES 6.2 SERVICE 6.2.1 Viewing Input and Holding Registers 6.2.2 Editing Holding Registers Predefined All 1. Start the TankMaster WinSetup program 6.2.3 Device Live ListA removable tag provided with the device lets you identify the 6.2.4 Configuration Backup 6.2.5 Configuration Recovery 6.2.6 Diagnostics The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window 6.2.7 Device Software Upgrade Reference Manual 6.2.8 Write Protection Write Protect 6.2.9 Write Protection Switch Write protection switch Average Temperature Total Observed Volume Observed Density Simulation ParameterSimulation Holding Register HR3868 HR3994 HR3976 Advanced Simulation Simulation mode active 6.2.11 Testing the Relays 6.2.12 Relay Output Configuration Front coverRelay K1 NC - NO Relay K2 NC - NO 6.2.13 Loading the Default Database To load the default database 6.2.14 Logging Measurement Data 6.3 TROUBLESHOOTING SymptomSee the Raptor System Configuration Manual Possible cause Check Device Status input register, see “Device Status” Check that the total current consumption of the devicesCheck that there are no multiple shield grounding points open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual Advanced Parameter Source Configuration tab. Check WinSetup Tank View window, andIn TankMaster Winsetup, right-click the ATD device icon 6-22 The device is write protected with a switch 6.3.1 Device StatusDouble-click the Value field to open the Expanded Bitfield window 6.3.2 Warning Messages Source Configuration tab application software. Try to reprogram the 6.3.3 Error Messages6-26 Reference Manual 6-28 A.1 SPECIFICATIONS Appendix AReference Data page A-1 Analog input/output electrical Housing material A.2 DIMENSIONAL DRAWINGS 254 mm 164 mm 193 mm A.3 ORDERING INFORMATION For connection to a 3rd party system For connection to a 3rd party system 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 0 2 Requires Primary Fieldbus Pos 4 code R or4 Requires Relay Output Pos 6 code 0 or F 6 Requires Secondary Fieldbus Pos 5, code 0 or F B.1 SAFETY MESSAGES Appendix B Product Certifications B.2 EU CONFORMITY B.3 HAZARDOUS LOCATIONS CERTIFICATIONS E5 FISCO Power SupplyB.3.1 Factory Mutual US Approvals HART/4-20 mA ENTITY IS I/O Option E6 FISCO Power Supply B.3.2 Factory Mutual Canadian Approvals Rosemount B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B.4 APPROVAL DRAWINGS B-11 B-12 Appendix C Advanced Configuration C.1 SAFETY MESSAGES Reference Manual C.2 ADVANCED CONFIGURATION IN WINSETUP Configuration window C.3 PRIMARY BUS1. In the Configuration field, change from Standard to Non Standard C.4 SECONDARY BUS Figure C-3. Secondary Bus Configuration window Using two/three relay zones C.5 RELAY OUTPUTFirst and second set points Hysteresis Switch Delay Virtual Relay StatesVirtual Relay Output Source Normally Closed Relay output configurationNormally Open Relay Zones C.6 HYBRID DENSITY CALCULATION C-10 C-11 Configuration C.6.1 Hybrid Density1. Open the 2410 Tank Hub/Configuration window C-12 C-13 Strapping Table C.7 VOLUME CONFIGURATIONC-14 Holding and Input Registers for Volume Configuration Note the Volume Offset is added when predefined tank C-16 C.8 ARITHMETIC OPERATIONS Tank measurement variable in which the result is stored Reference Manual C.8.1 Delta Level Calculation C-19 C-20 Index Numerics Secondary Communication Bus Index-2Page Monel is a trademark of International Nickel Co FOUNDATION is a trademark of the Fieldbus FoundationAll other marks are the property of their respective owners