Safety Messages | Emerson Process Management Rosemount 2410 specification

Installation

Reference Manual

300530EN, Rev BA September 2012

Rosemount 2410

Section 3

Installation

3.1SAFETY MESSAGES

3.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 3.2 Installation Considerations . . . . . . . . . . . . . . . . . . . page 3-2 3.3 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . page 3-3 3.4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . page 3-5

Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform the installation.

Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.

Do not perform any service other than those contained in this manual unless you are qualified.

Explosions could result in death or serious injury:

Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications.

Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.

High voltage that may be present on leads could cause electrical shock:

Avoid contact with leads and terminals.

Make sure the main power to the 2410 Tank Hub is off and the lines to any other external power source are disconnected or not powered while wiring the gauge.

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Emerson Process Management Rosemount 2410 manual Safety Messages, Section, Installation, Reference Manual

Contents

Reference Manual RosemountTank Hub Page Rosemount Tank Hub RosemountSpare Parts Page Table of Contents SECTION 1 Introduction SECTION 2 Overview SECTION 3 InstallationSECTION 4 Configuration APPENDIX A Reference Data APPENDIX B Product Certifications SECTION Service and TroubleshootingAPPENDIX C Advanced Configuration SECTION 5 Operation TOC-3 TOC-4 page 1.1 SAFETY MESSAGESSection Introduction 1.2 SYMBOLS Appendix C Advanced Configuration Section 3 InstallationSection 4 Configuration Section 6 Service and Troubleshooting 1.4 TECHNICAL DOCUMENTATION 1.6 PRODUCT RECYCLING/DISPOSAL 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery Rosemount 2.1 INTRODUCTION Overview Rosemount 2.1.1 Communication THUMAdapter Smart Wireless 2.2 COMPONENTS 1 See documents IEC 61158-2 and IEC/TS 2.3 SYSTEM OVERVIEW NON-HAZARDOUS AREA HAZARDOUS AREA TRANSFER / INVENTORY TANK GAUGINGCONTROL CUSTODY HAZARDOUS AREA NON-HAZARDOUS AREA Rosemount 5900S Radar Level Gauge TankMaster HMI SoftwareRosemount 2160 Field Communication Unit Rosemount 2410 Tank Hub Rosemount 2230 Graphical Field Display Rosemount 5300 Guided Wave RadarRosemount 5400 Radar Level Transmitter Rosemount 2240S Multi-Input Temperature Transmitter Rosemount Mount the See “Mechanical Installation” on page Wire the 2.4 INSTALLATION PROCEDURE Installation 3.1 SAFETY MESSAGES 3.2 INSTALLATION CONSIDERATIONS Bracket 3.3 MECHANICAL INSTALLATION3.3.1 Pipe Mounting 1 - 2 inches Bracket Ø 9 mm 3.3.2 Wall Mounting94 mm 70 mm 3.4 ELECTRICAL INSTALLATION 3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply3.4.1 Cable Entries Shield Wire Ground 3.4.4 Grounding 3.4.5 Cable Selection for the TankbusGrounding - Foundation Fieldbus 2 Maximum five Rosemount 5300 or 5400 level transmitters 3.4.6 Power BudgetPower consumption Field device 3.4.7 Tankbus TerminationFieldbus Segment Design resistance Typical installationTypical loop Maximum Current Example Segment 5400 Radar Level Tankbus Segment Coupler Examples Trunk INTrunk OUT Segment coupler with active terminator end of trunk Spur60 m3-14 3.4.8 Typical Installations enabled on the2240S Multi-input Temperature is connected to the Pressure transmitterSecondary 2410 Tank Hub Secondary Tank Hub 644 Temperature Segment coupler with integrated bus terminator2240S Multi-input Rosemount Reference Manual Rosemount Reference Manual Rosemount 3.4.9 Cabling for the TRL2/RS485 Bus TRL2 BusRS485 Bus Terminal block Ground screws 3.4.10 Non-IS ConnectionNon-IS compartment Wiring with drip loop Ground screw Safety locking screw Cable entries Stripping length 10 mm Conductor cross-sectional area, see Table Conductor Recommendations Terminal block Conductor3-24 Secondary Communication Bus Power Supply3.4.11 Non-IS Terminal Block Primary Communication Bus Relay Outputs XP/Exd/Exe Ground screw Ground screws SIL Relay Non-IS Terminal Block for SIL Safety SystemsSIL Alarm Relay B SIL Alarm Relay A 3.4.12 IS Connection IS compartment Wiring with drip loop Terminal block Ground screwsCable entries 3.4.13 Intrinsically Safe Terminal Block TankbusOptional Secondary Bus IS Terminal Block for SIL Safety Systems Intrinsically safe Tankbus 3.4.14 Wiring DiagramsROSEMOUNT Terminal block on intrinsically safe side 3-32 Rosemount Radar Level Gauge 3-34 Configuration 4.1 SAFETY MESSAGESRosemount 2410 Series 4.2 INTRODUCTION 4.3 CONFIGURATION TOOLS Device Tags 4.4 BASIC CONFIGURATION OF A ROSEMOUNTCommunication Tank Database 4.5 ADVANCED CONFIGURATION 4.6 CONFIGURATION USING TANKMASTER WINSETUPSee Appendix C Advanced Configuration for more information 4.6.1 Installation Wizard 4.6.2 Advanced ConfigurationInstall New 4.6.3 FCU 2160 Configuration 2410Level2410Temp is automatically added Operation 5.1 SAFETY MESSAGES 5.2 INTEGRAL DISPLAY measurement unit Write protection switchMeasurement value Toggling between measurement variable and Variable DescriptionPresentation on display Example 5.3 START-UP INFORMATION “ERROR” indication Fail/Error code ErrorCode occurs, the Error LED flashes a sequence that corresponds to 5.5 LED5.5.1 LED Start-Up Information Error LED Red Status LED Yellow Power On LED Green Seconds 5.5.2 Error LEDError LED Red Other memory error 5.6 SPECIFYING DISPLAY VARIABLES 6.1 SAFETY MESSAGES Section 6 Service and Troubleshooting 6.2.1 Viewing Input and Holding Registers 6.2 SERVICE Predefined All 6.2.2 Editing Holding Registers 6.2.3 Device Live List 1. Start the TankMaster WinSetup programA removable tag provided with the device lets you identify the 6.2.4 Configuration Backup 6.2.5 Configuration Recovery The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window 6.2.6 Diagnostics 6.2.7 Device Software Upgrade Rosemount Write Protect 6.2.8 Write Protection Write protection switch 6.2.9 Write Protection Switch HR3868 HR3994 HR3976 Average Temperature Total Observed Volume Observed DensitySimulation Parameter Simulation Holding Register Simulation mode active Advanced Simulation 6.2.11 Testing the Relays Relay K2 NC - NO 6.2.12 Relay Output ConfigurationFront cover Relay K1 NC - NO To load the default database 6.2.13 Loading the Default Database 6.2.14 Logging Measurement Data Possible cause 6.3 TROUBLESHOOTINGSymptom See the Raptor System Configuration Manual Check that the total current consumption of the devices Check Device Status input register, see “Device Status”Check that there are no multiple shield grounding points open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual 6-22 Advanced Parameter Source Configuration tab. CheckWinSetup Tank View window, and In TankMaster Winsetup, right-click the ATD device icon 6.3.1 Device Status The device is write protected with a switchDouble-click the Value field to open the Expanded Bitfield window 6.3.2 Warning Messages Source Configuration tab 6.3.3 Error Messages application software. Try to reprogram the6-26 Rosemount 6-28 page A-1 A.1 SPECIFICATIONSAppendix A Reference Data Analog input/output electrical Housing material 254 mm 164 mm 193 mm A.2 DIMENSIONAL DRAWINGS For connection to a 3rd party system For connection to a 3rd party system A.3 ORDERING INFORMATION 6 Requires Secondary Fieldbus Pos 5, code 0 or F 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 02 Requires Primary Fieldbus Pos 4 code R or 4 Requires Relay Output Pos 6 code 0 or F Appendix B Product Certifications B.1 SAFETY MESSAGES B.2 EU CONFORMITY E5 FISCO Power Supply B.3 HAZARDOUS LOCATIONS CERTIFICATIONSB.3.1 Factory Mutual US Approvals HART/4-20 mA ENTITY IS I/O Option B.3.2 Factory Mutual Canadian Approvals E6 FISCO Power Supply Reference Manual B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B-11 B.4 APPROVAL DRAWINGS B-12 C.1 SAFETY MESSAGES Appendix C Advanced Configuration Rosemount C.2 ADVANCED CONFIGURATION IN WINSETUP C.3 PRIMARY BUS Configuration window1. In the Configuration field, change from Standard to Non Standard Figure C-3. Secondary Bus Configuration window C.4 SECONDARY BUS Hysteresis Using two/three relay zonesC.5 RELAY OUTPUT First and second set points Source Switch DelayVirtual Relay States Virtual Relay Output Relay output configuration Normally ClosedNormally Open Relay Zones C-10 C.6 HYBRID DENSITY CALCULATION C-11 C-12 ConfigurationC.6.1 Hybrid Density 1. Open the 2410 Tank Hub/Configuration window C-13 C.7 VOLUME CONFIGURATION Strapping TableC-14 Note the Volume Offset is added when predefined tank Holding and Input Registers for Volume Configuration C-16 Tank measurement variable in which the result is stored C.8 ARITHMETIC OPERATIONS Rosemount C-19 C.8.1 Delta Level Calculation C-20 Numerics Index Index-2 Secondary Communication BusPage FOUNDATION is a trademark of the Fieldbus Foundation Monel is a trademark of International Nickel CoAll other marks are the property of their respective owners