Reference Manual, TOC-3 | Emerson Process Management Rosemount 2410

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Emerson Process Management Rosemount 2410 manual Reference Manual, TOC-3

Contents

Rosemount Reference ManualTank Hub Page Rosemount Rosemount Tank HubSpare Parts Page SECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation Table of ContentsSECTION 4 Configuration APPENDIX A Reference Data APPENDIX B Product Certifications SECTION Service and TroubleshootingAPPENDIX C Advanced Configuration SECTION 5 Operation TOC-3 TOC-4 page 1.1 SAFETY MESSAGESSection Introduction 1.2 SYMBOLS Appendix C Advanced Configuration Section 3 InstallationSection 4 Configuration Section 6 Service and Troubleshooting 1.4 TECHNICAL DOCUMENTATION 1.6 PRODUCT RECYCLING/DISPOSAL 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery Rosemount 2.1 INTRODUCTION Overview Rosemount 2.1.1 Communication THUMAdapter Smart Wireless 2.2 COMPONENTS 1 See documents IEC 61158-2 and IEC/TS 2.3 SYSTEM OVERVIEW TRANSFER / INVENTORY TANK GAUGING NON-HAZARDOUS AREA HAZARDOUS AREACONTROL CUSTODY HAZARDOUS AREA NON-HAZARDOUS AREA Rosemount 5900S Radar Level Gauge TankMaster HMI SoftwareRosemount 2160 Field Communication Unit Rosemount 2410 Tank Hub Rosemount 2230 Graphical Field Display Rosemount 5300 Guided Wave RadarRosemount 5400 Radar Level Transmitter Rosemount 2240S Multi-Input Temperature Transmitter Rosemount Mount the See “Mechanical Installation” on page Wire the 2.4 INSTALLATION PROCEDURE Installation 3.1 SAFETY MESSAGES 3.2 INSTALLATION CONSIDERATIONS Bracket 3.3 MECHANICAL INSTALLATION3.3.1 Pipe Mounting 1 - 2 inches Bracket Ø 9 mm 3.3.2 Wall Mounting94 mm 70 mm 3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply 3.4 ELECTRICAL INSTALLATION3.4.1 Cable Entries 3.4.4 Grounding 3.4.5 Cable Selection for the Tankbus Shield Wire GroundGrounding - Foundation Fieldbus 2 Maximum five Rosemount 5300 or 5400 level transmitters 3.4.6 Power BudgetPower consumption Field device Termination 3.4.7 TankbusFieldbus Segment Design resistance Typical installationTypical loop Maximum Current Example Segment 5400 Radar Level Tankbus Segment Coupler Trunk IN ExamplesTrunk OUT Spur60 m Segment coupler with active terminator end of trunk3-14 enabled on the 3.4.8 Typical Installations2240S Multi-input Temperature is connected to the Pressure transmitterSecondary 2410 Tank Hub Secondary Tank Hub Segment coupler with integrated bus terminator 644 Temperature2240S Multi-input Rosemount Reference Manual Rosemount Reference Manual Rosemount TRL2 Bus 3.4.9 Cabling for the TRL2/RS485 BusRS485 Bus Terminal block Ground screws 3.4.10 Non-IS ConnectionNon-IS compartment Wiring with drip loop Ground screw Safety locking screw Cable entries Stripping length 10 mm Conductor cross-sectional area, see Table Conductor Recommendations Conductor Terminal block3-24 Secondary Communication Bus Power Supply3.4.11 Non-IS Terminal Block Primary Communication Bus Relay Outputs XP/Exd/Exe Ground screw Ground screws SIL Relay Non-IS Terminal Block for SIL Safety SystemsSIL Alarm Relay B SIL Alarm Relay A IS compartment Wiring with drip loop Terminal block Ground screws 3.4.12 IS ConnectionCable entries Tankbus 3.4.13 Intrinsically Safe Terminal BlockOptional Secondary Bus IS Terminal Block for SIL Safety Systems Intrinsically safe Tankbus 3.4.14 Wiring DiagramsROSEMOUNT Terminal block on intrinsically safe side 3-32 Rosemount Radar Level Gauge 3-34 4.1 SAFETY MESSAGES ConfigurationRosemount 2410 Series 4.2 INTRODUCTION 4.3 CONFIGURATION TOOLS Device Tags 4.4 BASIC CONFIGURATION OF A ROSEMOUNTCommunication Tank Database 4.6 CONFIGURATION USING TANKMASTER WINSETUP 4.5 ADVANCED CONFIGURATIONSee Appendix C Advanced Configuration for more information 4.6.2 Advanced Configuration 4.6.1 Installation WizardInstall New 2410Level 4.6.3 FCU 2160 Configuration2410Temp is automatically added Operation 5.1 SAFETY MESSAGES measurement unit Write protection switch 5.2 INTEGRAL DISPLAYMeasurement value Toggling between measurement variable and Description VariablePresentation on display Example 5.3 START-UP INFORMATION Error “ERROR” indication Fail/Error codeCode occurs, the Error LED flashes a sequence that corresponds to 5.5 LED5.5.1 LED Start-Up Information Error LED Red Status LED Yellow Power On LED Green Seconds 5.5.2 Error LEDError LED Red Other memory error 5.6 SPECIFYING DISPLAY VARIABLES 6.1 SAFETY MESSAGES Section 6 Service and Troubleshooting 6.2.1 Viewing Input and Holding Registers 6.2 SERVICE Predefined All 6.2.2 Editing Holding Registers 1. Start the TankMaster WinSetup program 6.2.3 Device Live ListA removable tag provided with the device lets you identify the 6.2.4 Configuration Backup 6.2.5 Configuration Recovery The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window 6.2.6 Diagnostics 6.2.7 Device Software Upgrade Rosemount Write Protect 6.2.8 Write Protection Write protection switch 6.2.9 Write Protection Switch HR3868 HR3994 HR3976 Average Temperature Total Observed Volume Observed DensitySimulation Parameter Simulation Holding Register Simulation mode active Advanced Simulation 6.2.11 Testing the Relays Relay K2 NC - NO 6.2.12 Relay Output ConfigurationFront cover Relay K1 NC - NO To load the default database 6.2.13 Loading the Default Database 6.2.14 Logging Measurement Data Possible cause 6.3 TROUBLESHOOTINGSymptom See the Raptor System Configuration Manual Check Device Status input register, see “Device Status” Check that the total current consumption of the devicesCheck that there are no multiple shield grounding points open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual 6-22 Advanced Parameter Source Configuration tab. CheckWinSetup Tank View window, and In TankMaster Winsetup, right-click the ATD device icon The device is write protected with a switch 6.3.1 Device StatusDouble-click the Value field to open the Expanded Bitfield window 6.3.2 Warning Messages Source Configuration tab application software. Try to reprogram the 6.3.3 Error Messages6-26 Rosemount 6-28 page A-1 A.1 SPECIFICATIONSAppendix A Reference Data Analog input/output electrical Housing material 254 mm 164 mm 193 mm A.2 DIMENSIONAL DRAWINGS For connection to a 3rd party system For connection to a 3rd party system A.3 ORDERING INFORMATION 6 Requires Secondary Fieldbus Pos 5, code 0 or F 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 02 Requires Primary Fieldbus Pos 4 code R or 4 Requires Relay Output Pos 6 code 0 or F Appendix B Product Certifications B.1 SAFETY MESSAGES B.2 EU CONFORMITY B.3 HAZARDOUS LOCATIONS CERTIFICATIONS E5 FISCO Power SupplyB.3.1 Factory Mutual US Approvals HART/4-20 mA ENTITY IS I/O Option B.3.2 Factory Mutual Canadian Approvals E6 FISCO Power Supply Rosemount B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B-11 B.4 APPROVAL DRAWINGS B-12 C.1 SAFETY MESSAGES Appendix C Advanced Configuration Rosemount C.2 ADVANCED CONFIGURATION IN WINSETUP Configuration window C.3 PRIMARY BUS1. In the Configuration field, change from Standard to Non Standard Figure C-3. Secondary Bus Configuration window C.4 SECONDARY BUS Hysteresis Using two/three relay zonesC.5 RELAY OUTPUT First and second set points Source Switch DelayVirtual Relay States Virtual Relay Output Normally Closed Relay output configurationNormally Open Relay Zones C-10 C.6 HYBRID DENSITY CALCULATION C-11 C-12 ConfigurationC.6.1 Hybrid Density 1. Open the 2410 Tank Hub/Configuration window C-13 Strapping Table C.7 VOLUME CONFIGURATIONC-14 Note the Volume Offset is added when predefined tank Holding and Input Registers for Volume Configuration C-16 Tank measurement variable in which the result is stored C.8 ARITHMETIC OPERATIONS Rosemount C-19 C.8.1 Delta Level Calculation C-20 Numerics Index Index-2 Secondary Communication BusPage Monel is a trademark of International Nickel Co FOUNDATION is a trademark of the Fieldbus FoundationAll other marks are the property of their respective owners