Reference Manual | Emerson Process Management Rosemount 2410

NON-HAZARDOUS AREA

Reference Manual

Rosemount 2410

300530EN, Rev BA September 2012

Figure 2-7. Raptor system architecture for wireless systems

NON-HAZARDOUS AREA

HAZARDOUS AREA

TankMaster PC

Smart Wireless

2410 Tank Hub

5900S Radar	2240S Temperature
Level Gauge	Transmitter

THUM

2230 Display

3051S Pressure Transmitter

Gateway

Tankbus

5900S Radar

Level Gauge

THUM

	2410 Tank Hub					644
	2410 Tank Hub				644
					644

644Temperature

Transmitter

Segment coupler

2-8	Section 2. Overview

Image 22

Emerson Process Management Rosemount 2410 manual Reference Manual, Non-Hazardous Area

Contents

Rosemount Reference ManualTank Hub Page Rosemount Rosemount Tank HubSpare Parts Page SECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation Table of ContentsSECTION 4 Configuration SECTION 5 Operation SECTION Service and TroubleshootingAPPENDIX C Advanced Configuration APPENDIX A Reference Data APPENDIX B Product Certifications TOC-3 TOC-4 Introduction 1.1 SAFETY MESSAGESSection page 1.2 SYMBOLS Section 6 Service and Troubleshooting Section 3 InstallationSection 4 Configuration Appendix C Advanced Configuration 1.4 TECHNICAL DOCUMENTATION 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery 1.6 PRODUCT RECYCLING/DISPOSAL Reference Manual Overview 2.1 INTRODUCTION Reference Manual 2.1.1 Communication Smart Wireless THUMAdapter 2.2 COMPONENTS 2.3 SYSTEM OVERVIEW 1 See documents IEC 61158-2 and IEC/TS TRANSFER / INVENTORY TANK GAUGING NON-HAZARDOUS AREA HAZARDOUS AREACONTROL CUSTODY NON-HAZARDOUS AREA HAZARDOUS AREA Rosemount 2410 Tank Hub TankMaster HMI SoftwareRosemount 2160 Field Communication Unit Rosemount 5900S Radar Level Gauge Rosemount 2240S Multi-Input Temperature Transmitter Rosemount 5300 Guided Wave RadarRosemount 5400 Radar Level Transmitter Rosemount 2230 Graphical Field Display Reference Manual 2.4 INSTALLATION PROCEDURE Mount the See “Mechanical Installation” on page Wire the 3.1 SAFETY MESSAGES Installation 3.2 INSTALLATION CONSIDERATIONS 1 - 2 inches Bracket 3.3 MECHANICAL INSTALLATION3.3.1 Pipe Mounting Bracket 70 mm 3.3.2 Wall Mounting94 mm Ø 9 mm 3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply 3.4 ELECTRICAL INSTALLATION3.4.1 Cable Entries 3.4.4 Grounding 3.4.5 Cable Selection for the Tankbus Shield Wire GroundGrounding - Foundation Fieldbus Field device 3.4.6 Power BudgetPower consumption 2 Maximum five Rosemount 5300 or 5400 level transmitters Termination 3.4.7 TankbusFieldbus Segment Design Maximum Current Typical installationTypical loop resistance Example 5400 Radar Level Segment Tankbus Segment Coupler Trunk IN ExamplesTrunk OUT Spur60 m Segment coupler with active terminator end of trunk3-14 enabled on the 3.4.8 Typical Installations2240S Multi-input Temperature Secondary Tank Hub Pressure transmitterSecondary 2410 Tank Hub is connected to the Segment coupler with integrated bus terminator 644 Temperature2240S Multi-input Reference Manual Rosemount Reference Manual Rosemount Reference Manual TRL2 Bus 3.4.9 Cabling for the TRL2/RS485 BusRS485 Bus Safety locking screw Cable entries 3.4.10 Non-IS ConnectionNon-IS compartment Wiring with drip loop Ground screw Terminal block Ground screws Conductor Recommendations Stripping length 10 mm Conductor cross-sectional area, see Table Conductor Terminal block3-24 Primary Communication Bus Power Supply3.4.11 Non-IS Terminal Block Secondary Communication Bus Relay Outputs SIL Alarm Relay A Non-IS Terminal Block for SIL Safety SystemsSIL Alarm Relay B XP/Exd/Exe Ground screw Ground screws SIL Relay IS compartment Wiring with drip loop Terminal block Ground screws 3.4.12 IS ConnectionCable entries Tankbus 3.4.13 Intrinsically Safe Terminal BlockOptional Secondary Bus IS Terminal Block for SIL Safety Systems Terminal block on intrinsically safe side 3.4.14 Wiring DiagramsROSEMOUNT Intrinsically safe Tankbus 3-32 Radar Level Gauge Rosemount 3-34 4.1 SAFETY MESSAGES ConfigurationRosemount 2410 Series 4.3 CONFIGURATION TOOLS 4.2 INTRODUCTION Tank Database 4.4 BASIC CONFIGURATION OF A ROSEMOUNTCommunication Device Tags 4.6 CONFIGURATION USING TANKMASTER WINSETUP 4.5 ADVANCED CONFIGURATIONSee Appendix C Advanced Configuration for more information 4.6.2 Advanced Configuration 4.6.1 Installation WizardInstall New 2410Level 4.6.3 FCU 2160 Configuration2410Temp is automatically added 5.1 SAFETY MESSAGES Operation measurement unit Write protection switch 5.2 INTEGRAL DISPLAYMeasurement value Toggling between measurement variable and Description VariablePresentation on display 5.3 START-UP INFORMATION Example Error “ERROR” indication Fail/Error codeCode Error LED Red Status LED Yellow Power On LED Green 5.5 LED5.5.1 LED Start-Up Information occurs, the Error LED flashes a sequence that corresponds to Other memory error 5.5.2 Error LEDError LED Red Seconds 5.6 SPECIFYING DISPLAY VARIABLES Section 6 Service and Troubleshooting 6.1 SAFETY MESSAGES 6.2 SERVICE 6.2.1 Viewing Input and Holding Registers 6.2.2 Editing Holding Registers Predefined All 1. Start the TankMaster WinSetup program 6.2.3 Device Live ListA removable tag provided with the device lets you identify the 6.2.4 Configuration Backup 6.2.5 Configuration Recovery 6.2.6 Diagnostics The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window 6.2.7 Device Software Upgrade Reference Manual 6.2.8 Write Protection Write Protect 6.2.9 Write Protection Switch Write protection switch Simulation Holding Register Average Temperature Total Observed Volume Observed DensitySimulation Parameter HR3868 HR3994 HR3976 Advanced Simulation Simulation mode active 6.2.11 Testing the Relays Relay K1 NC - NO 6.2.12 Relay Output ConfigurationFront cover Relay K2 NC - NO 6.2.13 Loading the Default Database To load the default database 6.2.14 Logging Measurement Data See the Raptor System Configuration Manual 6.3 TROUBLESHOOTINGSymptom Possible cause Check Device Status input register, see “Device Status” Check that the total current consumption of the devicesCheck that there are no multiple shield grounding points open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual In TankMaster Winsetup, right-click the ATD device icon Advanced Parameter Source Configuration tab. CheckWinSetup Tank View window, and 6-22 The device is write protected with a switch 6.3.1 Device StatusDouble-click the Value field to open the Expanded Bitfield window 6.3.2 Warning Messages Source Configuration tab application software. Try to reprogram the 6.3.3 Error Messages6-26 Reference Manual 6-28 Reference Data A.1 SPECIFICATIONSAppendix A page A-1 Analog input/output electrical Housing material A.2 DIMENSIONAL DRAWINGS 254 mm 164 mm 193 mm A.3 ORDERING INFORMATION For connection to a 3rd party system For connection to a 3rd party system 4 Requires Relay Output Pos 6 code 0 or F 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 02 Requires Primary Fieldbus Pos 4 code R or 6 Requires Secondary Fieldbus Pos 5, code 0 or F B.1 SAFETY MESSAGES Appendix B Product Certifications B.2 EU CONFORMITY B.3 HAZARDOUS LOCATIONS CERTIFICATIONS E5 FISCO Power SupplyB.3.1 Factory Mutual US Approvals HART/4-20 mA ENTITY IS I/O Option E6 FISCO Power Supply B.3.2 Factory Mutual Canadian Approvals Rosemount B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B.4 APPROVAL DRAWINGS B-11 B-12 Appendix C Advanced Configuration C.1 SAFETY MESSAGES Reference Manual C.2 ADVANCED CONFIGURATION IN WINSETUP Configuration window C.3 PRIMARY BUS1. In the Configuration field, change from Standard to Non Standard C.4 SECONDARY BUS Figure C-3. Secondary Bus Configuration window First and second set points Using two/three relay zonesC.5 RELAY OUTPUT Hysteresis Virtual Relay Output Switch DelayVirtual Relay States Source Normally Closed Relay output configurationNormally Open Relay Zones C.6 HYBRID DENSITY CALCULATION C-10 C-11 1. Open the 2410 Tank Hub/Configuration window ConfigurationC.6.1 Hybrid Density C-12 C-13 Strapping Table C.7 VOLUME CONFIGURATIONC-14 Holding and Input Registers for Volume Configuration Note the Volume Offset is added when predefined tank C-16 C.8 ARITHMETIC OPERATIONS Tank measurement variable in which the result is stored Reference Manual C.8.1 Delta Level Calculation C-19 C-20 Index Numerics Secondary Communication Bus Index-2Page Monel is a trademark of International Nickel Co FOUNDATION is a trademark of the Fieldbus FoundationAll other marks are the property of their respective owners