B.1 SAFETY MESSAGES | Emerson Process Management Rosemount 2410

Appendix B Product Certifications

Reference Manual

300530EN, Rev BA September 2012

Rosemount 2410

Appendix B Product Certifications

B.1 SAFETY MESSAGES

B.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1 B.2 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-2 B.3 Hazardous Locations Certifications . . . . . . . . . . . . page B-3 B.4 Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . page B-11

Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol (). Please refer to the following safety messages before performing an operation preceded by this symbol.

Explosions could result in death or serious injury:

Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications.

Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Do not remove the device covers in explosive atmospheres when the circuit is alive.

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure the device is installed by qualified personnel and in accordance with applicable code of practice.

Use the device only as specified in this manual. Failure to do so may impair the protection provided by the device.

Do not perform any service other than those contained in this manual unless you are qualified.

Any substitution of non-recognized spare parts may jeopardize safety. Repair, for e.g. substitution of components etc. may also jeopardize safety and is under no circumstances allowed.

To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.

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Emerson Process Management Rosemount 2410 manual Appendix B Product Certifications, B.1 SAFETY MESSAGES, Reference Manual

Contents

Rosemount Reference ManualTank Hub Page Rosemount Rosemount Tank HubSpare Parts Page SECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation Table of ContentsSECTION 4 Configuration APPENDIX C Advanced Configuration SECTION Service and TroubleshootingSECTION 5 Operation APPENDIX A Reference Data APPENDIX B Product Certifications TOC-3 TOC-4 Section 1.1 SAFETY MESSAGESIntroduction page 1.2 SYMBOLS Section 4 Configuration Section 3 InstallationSection 6 Service and Troubleshooting Appendix C Advanced Configuration 1.4 TECHNICAL DOCUMENTATION 1.6 PRODUCT RECYCLING/DISPOSAL 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery Rosemount 2.1 INTRODUCTION Overview Rosemount 2.1.1 Communication THUMAdapter Smart Wireless 2.2 COMPONENTS 1 See documents IEC 61158-2 and IEC/TS 2.3 SYSTEM OVERVIEW TRANSFER / INVENTORY TANK GAUGING NON-HAZARDOUS AREA HAZARDOUS AREACONTROL CUSTODY HAZARDOUS AREA NON-HAZARDOUS AREA Rosemount 2160 Field Communication Unit TankMaster HMI SoftwareRosemount 2410 Tank Hub Rosemount 5900S Radar Level Gauge Rosemount 5400 Radar Level Transmitter Rosemount 5300 Guided Wave RadarRosemount 2240S Multi-Input Temperature Transmitter Rosemount 2230 Graphical Field Display Rosemount Mount the See “Mechanical Installation” on page Wire the 2.4 INSTALLATION PROCEDURE Installation 3.1 SAFETY MESSAGES 3.2 INSTALLATION CONSIDERATIONS 3.3.1 Pipe Mounting 3.3 MECHANICAL INSTALLATION1 - 2 inches Bracket Bracket 94 mm 3.3.2 Wall Mounting70 mm Ø 9 mm 3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply 3.4 ELECTRICAL INSTALLATION3.4.1 Cable Entries 3.4.4 Grounding 3.4.5 Cable Selection for the Tankbus Shield Wire GroundGrounding - Foundation Fieldbus Power consumption 3.4.6 Power BudgetField device 2 Maximum five Rosemount 5300 or 5400 level transmitters Termination 3.4.7 TankbusFieldbus Segment Design Typical loop Typical installationMaximum Current resistance Example Segment 5400 Radar Level Tankbus Segment Coupler Trunk IN ExamplesTrunk OUT Spur60 m Segment coupler with active terminator end of trunk3-14 enabled on the 3.4.8 Typical Installations2240S Multi-input Temperature Secondary 2410 Tank Hub Pressure transmitterSecondary Tank Hub is connected to the Segment coupler with integrated bus terminator 644 Temperature2240S Multi-input Rosemount Reference Manual Rosemount Reference Manual Rosemount TRL2 Bus 3.4.9 Cabling for the TRL2/RS485 BusRS485 Bus Non-IS compartment Wiring with drip loop Ground screw 3.4.10 Non-IS ConnectionSafety locking screw Cable entries Terminal block Ground screws Stripping length 10 mm Conductor cross-sectional area, see Table Conductor Recommendations Conductor Terminal block3-24 3.4.11 Non-IS Terminal Block Power SupplyPrimary Communication Bus Secondary Communication Bus Relay Outputs SIL Alarm Relay B Non-IS Terminal Block for SIL Safety SystemsSIL Alarm Relay A XP/Exd/Exe Ground screw Ground screws SIL Relay IS compartment Wiring with drip loop Terminal block Ground screws 3.4.12 IS ConnectionCable entries Tankbus 3.4.13 Intrinsically Safe Terminal BlockOptional Secondary Bus IS Terminal Block for SIL Safety Systems ROSEMOUNT 3.4.14 Wiring DiagramsTerminal block on intrinsically safe side Intrinsically safe Tankbus 3-32 Rosemount Radar Level Gauge 3-34 4.1 SAFETY MESSAGES ConfigurationRosemount 2410 Series 4.2 INTRODUCTION 4.3 CONFIGURATION TOOLS Communication 4.4 BASIC CONFIGURATION OF A ROSEMOUNTTank Database Device Tags 4.6 CONFIGURATION USING TANKMASTER WINSETUP 4.5 ADVANCED CONFIGURATIONSee Appendix C Advanced Configuration for more information 4.6.2 Advanced Configuration 4.6.1 Installation WizardInstall New 2410Level 4.6.3 FCU 2160 Configuration2410Temp is automatically added Operation 5.1 SAFETY MESSAGES measurement unit Write protection switch 5.2 INTEGRAL DISPLAYMeasurement value Toggling between measurement variable and Description VariablePresentation on display Example 5.3 START-UP INFORMATION Error “ERROR” indication Fail/Error codeCode 5.5.1 LED Start-Up Information 5.5 LEDError LED Red Status LED Yellow Power On LED Green occurs, the Error LED flashes a sequence that corresponds to Error LED Red 5.5.2 Error LEDOther memory error Seconds 5.6 SPECIFYING DISPLAY VARIABLES 6.1 SAFETY MESSAGES Section 6 Service and Troubleshooting 6.2.1 Viewing Input and Holding Registers 6.2 SERVICE Predefined All 6.2.2 Editing Holding Registers 1. Start the TankMaster WinSetup program 6.2.3 Device Live ListA removable tag provided with the device lets you identify the 6.2.4 Configuration Backup 6.2.5 Configuration Recovery The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window 6.2.6 Diagnostics 6.2.7 Device Software Upgrade Rosemount Write Protect 6.2.8 Write Protection Write protection switch 6.2.9 Write Protection Switch Simulation Parameter Average Temperature Total Observed Volume Observed DensitySimulation Holding Register HR3868 HR3994 HR3976 Simulation mode active Advanced Simulation 6.2.11 Testing the Relays Front cover 6.2.12 Relay Output ConfigurationRelay K1 NC - NO Relay K2 NC - NO To load the default database 6.2.13 Loading the Default Database 6.2.14 Logging Measurement Data Symptom 6.3 TROUBLESHOOTINGSee the Raptor System Configuration Manual Possible cause Check Device Status input register, see “Device Status” Check that the total current consumption of the devicesCheck that there are no multiple shield grounding points open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual WinSetup Tank View window, and Advanced Parameter Source Configuration tab. CheckIn TankMaster Winsetup, right-click the ATD device icon 6-22 The device is write protected with a switch 6.3.1 Device StatusDouble-click the Value field to open the Expanded Bitfield window 6.3.2 Warning Messages Source Configuration tab application software. Try to reprogram the 6.3.3 Error Messages6-26 Rosemount 6-28 Appendix A A.1 SPECIFICATIONSReference Data page A-1 Analog input/output electrical Housing material 254 mm 164 mm 193 mm A.2 DIMENSIONAL DRAWINGS For connection to a 3rd party system For connection to a 3rd party system A.3 ORDERING INFORMATION 2 Requires Primary Fieldbus Pos 4 code R or 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 04 Requires Relay Output Pos 6 code 0 or F 6 Requires Secondary Fieldbus Pos 5, code 0 or F Appendix B Product Certifications B.1 SAFETY MESSAGES B.2 EU CONFORMITY B.3 HAZARDOUS LOCATIONS CERTIFICATIONS E5 FISCO Power SupplyB.3.1 Factory Mutual US Approvals HART/4-20 mA ENTITY IS I/O Option B.3.2 Factory Mutual Canadian Approvals E6 FISCO Power Supply Rosemount B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B-11 B.4 APPROVAL DRAWINGS B-12 C.1 SAFETY MESSAGES Appendix C Advanced Configuration Rosemount C.2 ADVANCED CONFIGURATION IN WINSETUP Configuration window C.3 PRIMARY BUS1. In the Configuration field, change from Standard to Non Standard Figure C-3. Secondary Bus Configuration window C.4 SECONDARY BUS C.5 RELAY OUTPUT Using two/three relay zonesFirst and second set points Hysteresis Virtual Relay States Switch DelayVirtual Relay Output Source Normally Closed Relay output configurationNormally Open Relay Zones C-10 C.6 HYBRID DENSITY CALCULATION C-11 C.6.1 Hybrid Density Configuration1. Open the 2410 Tank Hub/Configuration window C-12 C-13 Strapping Table C.7 VOLUME CONFIGURATIONC-14 Note the Volume Offset is added when predefined tank Holding and Input Registers for Volume Configuration C-16 Tank measurement variable in which the result is stored C.8 ARITHMETIC OPERATIONS Rosemount C-19 C.8.1 Delta Level Calculation C-20 Numerics Index Index-2 Secondary Communication BusPage Monel is a trademark of International Nickel Co FOUNDATION is a trademark of the Fieldbus FoundationAll other marks are the property of their respective owners