Tank Hub
Reference Manual
Rosemount
Page
Spare Parts
Rosemount Tank Hub
Rosemount
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SECTION 4 Configuration
Table of Contents
SECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation
SECTION 5 Operation
SECTION Service and Troubleshooting
APPENDIX C Advanced Configuration
APPENDIX A Reference Data APPENDIX B Product Certifications
TOC-3
TOC-4
Introduction
1.1 SAFETY MESSAGES
Section
page
1.2 SYMBOLS
Section 6 Service and Troubleshooting
Section 3 Installation
Section 4 Configuration
Appendix C Advanced Configuration
1.4 TECHNICAL DOCUMENTATION
1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery
1.6 PRODUCT RECYCLING/DISPOSAL
Reference Manual
Overview
2.1 INTRODUCTION
Reference Manual
2.1.1 Communication
Smart Wireless
THUMAdapter
2.2 COMPONENTS
2.3 SYSTEM OVERVIEW
1 See documents IEC 61158-2 and IEC/TS
CONTROL CUSTODY
NON-HAZARDOUS AREA HAZARDOUS AREA
TRANSFER / INVENTORY TANK GAUGING
NON-HAZARDOUS AREA
HAZARDOUS AREA
Rosemount 2410 Tank Hub
TankMaster HMI Software
Rosemount 2160 Field Communication Unit
Rosemount 5900S Radar Level Gauge
Rosemount 2240S Multi-Input Temperature Transmitter
Rosemount 5300 Guided Wave Radar
Rosemount 5400 Radar Level Transmitter
Rosemount 2230 Graphical Field Display
Reference Manual
2.4 INSTALLATION PROCEDURE
Mount the See “Mechanical Installation” on page Wire the
3.1 SAFETY MESSAGES
Installation
3.2 INSTALLATION CONSIDERATIONS
1 - 2 inches Bracket
3.3 MECHANICAL INSTALLATION
3.3.1 Pipe Mounting
Bracket
70 mm
3.3.2 Wall Mounting
94 mm
Ø 9 mm
3.4.1 Cable Entries
3.4 ELECTRICAL INSTALLATION
3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply
Grounding - Foundation Fieldbus
Shield Wire Ground
3.4.4 Grounding 3.4.5 Cable Selection for the Tankbus
Field device
3.4.6 Power Budget
Power consumption
2 Maximum five Rosemount 5300 or 5400 level transmitters
Fieldbus Segment Design
3.4.7 Tankbus
Termination
Maximum Current
Typical installation
Typical loop
resistance
Example
5400 Radar Level
Segment
Tankbus Segment Coupler
Trunk OUT
Examples
Trunk IN
3-14
Segment coupler with active terminator end of trunk
Spur60 m
2240S Multi-input Temperature
3.4.8 Typical Installations
enabled on the
Secondary Tank Hub
Pressure transmitter
Secondary 2410 Tank Hub
is connected to the
2240S Multi-input
644 Temperature
Segment coupler with integrated bus terminator
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Rosemount
Reference Manual
Rosemount
Reference Manual
RS485 Bus
3.4.9 Cabling for the TRL2/RS485 Bus
TRL2 Bus
Safety locking screw Cable entries
3.4.10 Non-IS Connection
Non-IS compartment Wiring with drip loop Ground screw
Terminal block Ground screws
Conductor Recommendations
Stripping length 10 mm Conductor cross-sectional area, see Table
3-24
Terminal block
Conductor
Primary Communication Bus
Power Supply
3.4.11 Non-IS Terminal Block
Secondary Communication Bus
Relay Outputs
SIL Alarm Relay A
Non-IS Terminal Block for SIL Safety Systems
SIL Alarm Relay B
XP/Exd/Exe Ground screw Ground screws SIL Relay
Cable entries
3.4.12 IS Connection
IS compartment Wiring with drip loop Terminal block Ground screws
Optional Secondary Bus
3.4.13 Intrinsically Safe Terminal Block
Tankbus
IS Terminal Block for SIL Safety Systems
Terminal block on intrinsically safe side
3.4.14 Wiring Diagrams
ROSEMOUNT
Intrinsically safe Tankbus
3-32
Radar Level Gauge
Rosemount
3-34
Rosemount 2410 Series
Configuration
4.1 SAFETY MESSAGES
4.3 CONFIGURATION TOOLS
4.2 INTRODUCTION
Tank Database
4.4 BASIC CONFIGURATION OF A ROSEMOUNT
Communication
Device Tags
See Appendix C Advanced Configuration for more information
4.5 ADVANCED CONFIGURATION
4.6 CONFIGURATION USING TANKMASTER WINSETUP
Install New
4.6.1 Installation Wizard
4.6.2 Advanced Configuration
2410Temp is automatically added
4.6.3 FCU 2160 Configuration
2410Level
5.1 SAFETY MESSAGES
Operation
Measurement value Toggling between measurement variable and
5.2 INTEGRAL DISPLAY
measurement unit Write protection switch
Presentation on display
Variable
Description
5.3 START-UP INFORMATION
Example
Code
“ERROR” indication Fail/Error code
Error
Error LED Red Status LED Yellow Power On LED Green
5.5 LED
5.5.1 LED Start-Up Information
occurs, the Error LED flashes a sequence that corresponds to
Other memory error
5.5.2 Error LED
Error LED Red
Seconds
5.6 SPECIFYING DISPLAY VARIABLES
Section 6 Service and Troubleshooting
6.1 SAFETY MESSAGES
6.2 SERVICE
6.2.1 Viewing Input and Holding Registers
6.2.2 Editing Holding Registers
Predefined All
A removable tag provided with the device lets you identify the
6.2.3 Device Live List
1. Start the TankMaster WinSetup program
6.2.4 Configuration Backup
6.2.5 Configuration Recovery
6.2.6 Diagnostics
The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window
6.2.7 Device Software Upgrade
Reference Manual
6.2.8 Write Protection
Write Protect
6.2.9 Write Protection Switch
Write protection switch
Simulation Holding Register
Average Temperature Total Observed Volume Observed Density
Simulation Parameter
HR3868 HR3994 HR3976
Advanced Simulation
Simulation mode active
6.2.11 Testing the Relays
Relay K1 NC - NO
6.2.12 Relay Output Configuration
Front cover
Relay K2 NC - NO
6.2.13 Loading the Default Database
To load the default database
6.2.14 Logging Measurement Data
See the Raptor System Configuration Manual
6.3 TROUBLESHOOTING
Symptom
Possible cause
Check that there are no multiple shield grounding points
Check that the total current consumption of the devices
Check Device Status input register, see “Device Status”
open the FCU Properties/Slave Database window
See the Rosemount 5900S Reference Manual
In TankMaster Winsetup, right-click the ATD device icon
Advanced Parameter Source Configuration tab. Check
WinSetup Tank View window, and
6-22
Double-click the Value field to open the Expanded Bitfield window
6.3.1 Device Status
The device is write protected with a switch
6.3.2 Warning Messages
Source Configuration tab
6-26
6.3.3 Error Messages
application software. Try to reprogram the
Reference Manual
6-28
Reference Data
A.1 SPECIFICATIONS
Appendix A
page A-1
Analog input/output electrical
Housing material
A.2 DIMENSIONAL DRAWINGS
254 mm 164 mm 193 mm
A.3 ORDERING INFORMATION
For connection to a 3rd party system For connection to a 3rd party system
4 Requires Relay Output Pos 6 code 0 or F
1 Requires Secondary Fieldbus Pos 5, code A-F, W, 0
2 Requires Primary Fieldbus Pos 4 code R or
6 Requires Secondary Fieldbus Pos 5, code 0 or F
B.1 SAFETY MESSAGES
Appendix B Product Certifications
B.2 EU CONFORMITY
B.3.1 Factory Mutual US Approvals
E5 FISCO Power Supply
B.3 HAZARDOUS LOCATIONS CERTIFICATIONS
HART/4-20 mA ENTITY IS I/O Option
E6 FISCO Power Supply
B.3.2 Factory Mutual Canadian Approvals
HART/4-20 mA ENTITY IS I/O Option
B.3.3 European ATEX Directive Information
FISCO Power Supply
B.3.4 IECEx Approval
B-10
B.4 APPROVAL DRAWINGS
B-11
B-12
Appendix C Advanced Configuration
C.1 SAFETY MESSAGES
Reference Manual
C.2 ADVANCED CONFIGURATION IN WINSETUP
1. In the Configuration field, change from Standard to Non Standard
C.3 PRIMARY BUS
Configuration window
C.4 SECONDARY BUS
Figure C-3. Secondary Bus Configuration window
First and second set points
Using two/three relay zones
C.5 RELAY OUTPUT
Hysteresis
Virtual Relay Output
Switch Delay
Virtual Relay States
Source
Normally Open
Relay output configuration
Normally Closed
Relay Zones
C.6 HYBRID DENSITY CALCULATION
C-10
C-11
1. Open the 2410 Tank Hub/Configuration window
Configuration
C.6.1 Hybrid Density
C-12
C-13
C-14
C.7 VOLUME CONFIGURATION
Strapping Table
Holding and Input Registers for Volume Configuration
Note the Volume Offset is added when predefined tank
C-16
C.8 ARITHMETIC OPERATIONS
Tank measurement variable in which the result is stored
Reference Manual
C.8.1 Delta Level Calculation
C-19
C-20
Index
Numerics
Secondary Communication Bus
Index-2
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