Advanced Configuration | Emerson Process Management Rosemount 2410

Reference Manual

Rosemount 2410 Series

300530EN, Rev BA September 2012

4.5ADVANCED CONFIGURATION

The installation wizard in TankMaster Winsetup comprises a basic configuration of the Rosemount 2410. There are more options available in case further configuration is needed:

•Primary/Secondary Bus configuration

•Up to ten “virtual” Relay Functions

•Hybrid Density

See Appendix C: Advanced Configuration for more information.

4.6 CONFIGURATION USING TANKMASTER WINSETUP

A Rosemount 2410 Tank Hub can easily be installed and configured by using the TankMaster Winsetup configuration program. The WinSetup installation wizard guides you through the basic configuration needed for starting up a Rosemount 2410.

See the Raptor System Configuration Manual (Document no. 300510EN) for more information on using the TankMaster WinSetup software to configure a Raptor system and a Rosemount 2410 Tank Hub.

See also the Raptor Wireless TankGauging System reference manual (Document no. 300570EN) for information on how to set up a WirelessHART system.

4-4	Section 4. Configuration

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Emerson Process Management Rosemount 2410 manual Advanced Configuration, Configuration Using Tankmaster Winsetup

Contents

Rosemount Reference ManualTank Hub Page Rosemount Rosemount Tank HubSpare Parts Page SECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation Table of ContentsSECTION 4 Configuration SECTION Service and Troubleshooting APPENDIX C Advanced ConfigurationSECTION 5 Operation APPENDIX A Reference Data APPENDIX B Product Certifications TOC-3 TOC-4 1.1 SAFETY MESSAGES SectionIntroduction page 1.2 SYMBOLS Section 3 Installation Section 4 ConfigurationSection 6 Service and Troubleshooting Appendix C Advanced Configuration 1.4 TECHNICAL DOCUMENTATION 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery 1.6 PRODUCT RECYCLING/DISPOSAL Reference Manual Overview 2.1 INTRODUCTION Reference Manual 2.1.1 Communication Smart Wireless THUMAdapter 2.2 COMPONENTS 2.3 SYSTEM OVERVIEW 1 See documents IEC 61158-2 and IEC/TS TRANSFER / INVENTORY TANK GAUGING NON-HAZARDOUS AREA HAZARDOUS AREACONTROL CUSTODY NON-HAZARDOUS AREA HAZARDOUS AREA TankMaster HMI Software Rosemount 2160 Field Communication UnitRosemount 2410 Tank Hub Rosemount 5900S Radar Level Gauge Rosemount 5300 Guided Wave Radar Rosemount 5400 Radar Level TransmitterRosemount 2240S Multi-Input Temperature Transmitter Rosemount 2230 Graphical Field Display Reference Manual 2.4 INSTALLATION PROCEDURE Mount the See “Mechanical Installation” on page Wire the 3.1 SAFETY MESSAGES Installation 3.2 INSTALLATION CONSIDERATIONS 3.3 MECHANICAL INSTALLATION 3.3.1 Pipe Mounting1 - 2 inches Bracket Bracket 3.3.2 Wall Mounting 94 mm70 mm Ø 9 mm 3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply 3.4 ELECTRICAL INSTALLATION3.4.1 Cable Entries 3.4.4 Grounding 3.4.5 Cable Selection for the Tankbus Shield Wire GroundGrounding - Foundation Fieldbus 3.4.6 Power Budget Power consumptionField device 2 Maximum five Rosemount 5300 or 5400 level transmitters Termination 3.4.7 TankbusFieldbus Segment Design Typical installation Typical loopMaximum Current resistance Example 5400 Radar Level Segment Tankbus Segment Coupler Trunk IN ExamplesTrunk OUT Spur60 m Segment coupler with active terminator end of trunk3-14 enabled on the 3.4.8 Typical Installations2240S Multi-input Temperature Pressure transmitter Secondary 2410 Tank HubSecondary Tank Hub is connected to the Segment coupler with integrated bus terminator 644 Temperature2240S Multi-input Reference Manual Rosemount Reference Manual Rosemount Reference Manual TRL2 Bus 3.4.9 Cabling for the TRL2/RS485 BusRS485 Bus 3.4.10 Non-IS Connection Non-IS compartment Wiring with drip loop Ground screwSafety locking screw Cable entries Terminal block Ground screws Conductor Recommendations Stripping length 10 mm Conductor cross-sectional area, see Table Conductor Terminal block3-24 Power Supply 3.4.11 Non-IS Terminal BlockPrimary Communication Bus Secondary Communication Bus Relay Outputs Non-IS Terminal Block for SIL Safety Systems SIL Alarm Relay BSIL Alarm Relay A XP/Exd/Exe Ground screw Ground screws SIL Relay IS compartment Wiring with drip loop Terminal block Ground screws 3.4.12 IS ConnectionCable entries Tankbus 3.4.13 Intrinsically Safe Terminal BlockOptional Secondary Bus IS Terminal Block for SIL Safety Systems 3.4.14 Wiring Diagrams ROSEMOUNTTerminal block on intrinsically safe side Intrinsically safe Tankbus 3-32 Radar Level Gauge Rosemount 3-34 4.1 SAFETY MESSAGES ConfigurationRosemount 2410 Series 4.3 CONFIGURATION TOOLS 4.2 INTRODUCTION 4.4 BASIC CONFIGURATION OF A ROSEMOUNT CommunicationTank Database Device Tags 4.6 CONFIGURATION USING TANKMASTER WINSETUP 4.5 ADVANCED CONFIGURATIONSee Appendix C Advanced Configuration for more information 4.6.2 Advanced Configuration 4.6.1 Installation WizardInstall New 2410Level 4.6.3 FCU 2160 Configuration2410Temp is automatically added 5.1 SAFETY MESSAGES Operation measurement unit Write protection switch 5.2 INTEGRAL DISPLAYMeasurement value Toggling between measurement variable and Description VariablePresentation on display 5.3 START-UP INFORMATION Example Error “ERROR” indication Fail/Error codeCode 5.5 LED 5.5.1 LED Start-Up InformationError LED Red Status LED Yellow Power On LED Green occurs, the Error LED flashes a sequence that corresponds to 5.5.2 Error LED Error LED RedOther memory error Seconds 5.6 SPECIFYING DISPLAY VARIABLES Section 6 Service and Troubleshooting 6.1 SAFETY MESSAGES 6.2 SERVICE 6.2.1 Viewing Input and Holding Registers 6.2.2 Editing Holding Registers Predefined All 1. Start the TankMaster WinSetup program 6.2.3 Device Live ListA removable tag provided with the device lets you identify the 6.2.4 Configuration Backup 6.2.5 Configuration Recovery 6.2.6 Diagnostics The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window 6.2.7 Device Software Upgrade Reference Manual 6.2.8 Write Protection Write Protect 6.2.9 Write Protection Switch Write protection switch Average Temperature Total Observed Volume Observed Density Simulation ParameterSimulation Holding Register HR3868 HR3994 HR3976 Advanced Simulation Simulation mode active 6.2.11 Testing the Relays 6.2.12 Relay Output Configuration Front coverRelay K1 NC - NO Relay K2 NC - NO 6.2.13 Loading the Default Database To load the default database 6.2.14 Logging Measurement Data 6.3 TROUBLESHOOTING SymptomSee the Raptor System Configuration Manual Possible cause Check Device Status input register, see “Device Status” Check that the total current consumption of the devicesCheck that there are no multiple shield grounding points open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual Advanced Parameter Source Configuration tab. Check WinSetup Tank View window, andIn TankMaster Winsetup, right-click the ATD device icon 6-22 The device is write protected with a switch 6.3.1 Device StatusDouble-click the Value field to open the Expanded Bitfield window 6.3.2 Warning Messages Source Configuration tab application software. Try to reprogram the 6.3.3 Error Messages6-26 Reference Manual 6-28 A.1 SPECIFICATIONS Appendix AReference Data page A-1 Analog input/output electrical Housing material A.2 DIMENSIONAL DRAWINGS 254 mm 164 mm 193 mm A.3 ORDERING INFORMATION For connection to a 3rd party system For connection to a 3rd party system 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 0 2 Requires Primary Fieldbus Pos 4 code R or4 Requires Relay Output Pos 6 code 0 or F 6 Requires Secondary Fieldbus Pos 5, code 0 or F B.1 SAFETY MESSAGES Appendix B Product Certifications B.2 EU CONFORMITY B.3 HAZARDOUS LOCATIONS CERTIFICATIONS E5 FISCO Power SupplyB.3.1 Factory Mutual US Approvals HART/4-20 mA ENTITY IS I/O Option E6 FISCO Power Supply B.3.2 Factory Mutual Canadian Approvals Rosemount B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B.4 APPROVAL DRAWINGS B-11 B-12 Appendix C Advanced Configuration C.1 SAFETY MESSAGES Reference Manual C.2 ADVANCED CONFIGURATION IN WINSETUP Configuration window C.3 PRIMARY BUS1. In the Configuration field, change from Standard to Non Standard C.4 SECONDARY BUS Figure C-3. Secondary Bus Configuration window Using two/three relay zones C.5 RELAY OUTPUTFirst and second set points Hysteresis Switch Delay Virtual Relay StatesVirtual Relay Output Source Normally Closed Relay output configurationNormally Open Relay Zones C.6 HYBRID DENSITY CALCULATION C-10 C-11 Configuration C.6.1 Hybrid Density1. Open the 2410 Tank Hub/Configuration window C-12 C-13 Strapping Table C.7 VOLUME CONFIGURATIONC-14 Holding and Input Registers for Volume Configuration Note the Volume Offset is added when predefined tank C-16 C.8 ARITHMETIC OPERATIONS Tank measurement variable in which the result is stored Reference Manual C.8.1 Delta Level Calculation C-19 C-20 Index Numerics Secondary Communication Bus Index-2Page Monel is a trademark of International Nickel Co FOUNDATION is a trademark of the Fieldbus FoundationAll other marks are the property of their respective owners