Reference Manual
Rosemount
Tank Hub
Page
Rosemount Tank Hub
Rosemount
Spare Parts
Page
Table of Contents
SECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation
SECTION 4 Configuration
SECTION Service and Troubleshooting
APPENDIX C Advanced Configuration
SECTION 5 Operation
APPENDIX A Reference Data APPENDIX B Product Certifications
TOC-3
TOC-4
1.1 SAFETY MESSAGES
Section
Introduction
page
1.2 SYMBOLS
Section 3 Installation
Section 4 Configuration
Section 6 Service and Troubleshooting
Appendix C Advanced Configuration
1.4 TECHNICAL DOCUMENTATION
1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery
1.6 PRODUCT RECYCLING/DISPOSAL
Reference Manual
Overview
2.1 INTRODUCTION
Reference Manual
2.1.1 Communication
Smart Wireless
THUMAdapter
2.2 COMPONENTS
2.3 SYSTEM OVERVIEW
1 See documents IEC 61158-2 and IEC/TS
NON-HAZARDOUS AREA HAZARDOUS AREA
TRANSFER / INVENTORY TANK GAUGING
CONTROL CUSTODY
NON-HAZARDOUS AREA
HAZARDOUS AREA
TankMaster HMI Software
Rosemount 2160 Field Communication Unit
Rosemount 2410 Tank Hub
Rosemount 5900S Radar Level Gauge
Rosemount 5300 Guided Wave Radar
Rosemount 5400 Radar Level Transmitter
Rosemount 2240S Multi-Input Temperature Transmitter
Rosemount 2230 Graphical Field Display
Reference Manual
2.4 INSTALLATION PROCEDURE
Mount the See “Mechanical Installation” on page Wire the
3.1 SAFETY MESSAGES
Installation
3.2 INSTALLATION CONSIDERATIONS
3.3 MECHANICAL INSTALLATION
3.3.1 Pipe Mounting
1 - 2 inches Bracket
Bracket
3.3.2 Wall Mounting
94 mm
70 mm
Ø 9 mm
3.4 ELECTRICAL INSTALLATION
3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply
3.4.1 Cable Entries
Shield Wire Ground
3.4.4 Grounding 3.4.5 Cable Selection for the Tankbus
Grounding - Foundation Fieldbus
3.4.6 Power Budget
Power consumption
Field device
2 Maximum five Rosemount 5300 or 5400 level transmitters
3.4.7 Tankbus
Termination
Fieldbus Segment Design
Typical installation
Typical loop
Maximum Current
resistance
Example
5400 Radar Level
Segment
Tankbus Segment Coupler
Examples
Trunk IN
Trunk OUT
Segment coupler with active terminator end of trunk
Spur60 m
3-14
3.4.8 Typical Installations
enabled on the
2240S Multi-input Temperature
Pressure transmitter
Secondary 2410 Tank Hub
Secondary Tank Hub
is connected to the
644 Temperature
Segment coupler with integrated bus terminator
2240S Multi-input
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Rosemount
Reference Manual
Rosemount
Reference Manual
3.4.9 Cabling for the TRL2/RS485 Bus
TRL2 Bus
RS485 Bus
3.4.10 Non-IS Connection
Non-IS compartment Wiring with drip loop Ground screw
Safety locking screw Cable entries
Terminal block Ground screws
Conductor Recommendations
Stripping length 10 mm Conductor cross-sectional area, see Table
Terminal block
Conductor
3-24
Power Supply
3.4.11 Non-IS Terminal Block
Primary Communication Bus
Secondary Communication Bus
Relay Outputs
Non-IS Terminal Block for SIL Safety Systems
SIL Alarm Relay B
SIL Alarm Relay A
XP/Exd/Exe Ground screw Ground screws SIL Relay
3.4.12 IS Connection
IS compartment Wiring with drip loop Terminal block Ground screws
Cable entries
3.4.13 Intrinsically Safe Terminal Block
Tankbus
Optional Secondary Bus
IS Terminal Block for SIL Safety Systems
3.4.14 Wiring Diagrams
ROSEMOUNT
Terminal block on intrinsically safe side
Intrinsically safe Tankbus
3-32
Radar Level Gauge
Rosemount
3-34
Configuration
4.1 SAFETY MESSAGES
Rosemount 2410 Series
4.3 CONFIGURATION TOOLS
4.2 INTRODUCTION
4.4 BASIC CONFIGURATION OF A ROSEMOUNT
Communication
Tank Database
Device Tags
4.5 ADVANCED CONFIGURATION
4.6 CONFIGURATION USING TANKMASTER WINSETUP
See Appendix C Advanced Configuration for more information
4.6.1 Installation Wizard
4.6.2 Advanced Configuration
Install New
4.6.3 FCU 2160 Configuration
2410Level
2410Temp is automatically added
5.1 SAFETY MESSAGES
Operation
5.2 INTEGRAL DISPLAY
measurement unit Write protection switch
Measurement value Toggling between measurement variable and
Variable
Description
Presentation on display
5.3 START-UP INFORMATION
Example
“ERROR” indication Fail/Error code
Error
Code
5.5 LED
5.5.1 LED Start-Up Information
Error LED Red Status LED Yellow Power On LED Green
occurs, the Error LED flashes a sequence that corresponds to
5.5.2 Error LED
Error LED Red
Other memory error
Seconds
5.6 SPECIFYING DISPLAY VARIABLES
Section 6 Service and Troubleshooting
6.1 SAFETY MESSAGES
6.2 SERVICE
6.2.1 Viewing Input and Holding Registers
6.2.2 Editing Holding Registers
Predefined All
6.2.3 Device Live List
1. Start the TankMaster WinSetup program
A removable tag provided with the device lets you identify the
6.2.4 Configuration Backup
6.2.5 Configuration Recovery
6.2.6 Diagnostics
The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window
6.2.7 Device Software Upgrade
Reference Manual
6.2.8 Write Protection
Write Protect
6.2.9 Write Protection Switch
Write protection switch
Average Temperature Total Observed Volume Observed Density
Simulation Parameter
Simulation Holding Register
HR3868 HR3994 HR3976
Advanced Simulation
Simulation mode active
6.2.11 Testing the Relays
6.2.12 Relay Output Configuration
Front cover
Relay K1 NC - NO
Relay K2 NC - NO
6.2.13 Loading the Default Database
To load the default database
6.2.14 Logging Measurement Data
6.3 TROUBLESHOOTING
Symptom
See the Raptor System Configuration Manual
Possible cause
Check that the total current consumption of the devices
Check Device Status input register, see “Device Status”
Check that there are no multiple shield grounding points
open the FCU Properties/Slave Database window
See the Rosemount 5900S Reference Manual
Advanced Parameter Source Configuration tab. Check
WinSetup Tank View window, and
In TankMaster Winsetup, right-click the ATD device icon
6-22
6.3.1 Device Status
The device is write protected with a switch
Double-click the Value field to open the Expanded Bitfield window
6.3.2 Warning Messages
Source Configuration tab
6.3.3 Error Messages
application software. Try to reprogram the
6-26
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6-28
A.1 SPECIFICATIONS
Appendix A
Reference Data
page A-1
Analog input/output electrical
Housing material
A.2 DIMENSIONAL DRAWINGS
254 mm 164 mm 193 mm
A.3 ORDERING INFORMATION
For connection to a 3rd party system For connection to a 3rd party system
1 Requires Secondary Fieldbus Pos 5, code A-F, W, 0
2 Requires Primary Fieldbus Pos 4 code R or
4 Requires Relay Output Pos 6 code 0 or F
6 Requires Secondary Fieldbus Pos 5, code 0 or F
B.1 SAFETY MESSAGES
Appendix B Product Certifications
B.2 EU CONFORMITY
E5 FISCO Power Supply
B.3 HAZARDOUS LOCATIONS CERTIFICATIONS
B.3.1 Factory Mutual US Approvals
HART/4-20 mA ENTITY IS I/O Option
E6 FISCO Power Supply
B.3.2 Factory Mutual Canadian Approvals
Reference Manual
B.3.3 European ATEX Directive Information
FISCO Power Supply
B.3.4 IECEx Approval
B-10
B.4 APPROVAL DRAWINGS
B-11
B-12
Appendix C Advanced Configuration
C.1 SAFETY MESSAGES
Reference Manual
C.2 ADVANCED CONFIGURATION IN WINSETUP
C.3 PRIMARY BUS
Configuration window
1. In the Configuration field, change from Standard to Non Standard
C.4 SECONDARY BUS
Figure C-3. Secondary Bus Configuration window
Using two/three relay zones
C.5 RELAY OUTPUT
First and second set points
Hysteresis
Switch Delay
Virtual Relay States
Virtual Relay Output
Source
Relay output configuration
Normally Closed
Normally Open
Relay Zones
C.6 HYBRID DENSITY CALCULATION
C-10
C-11
Configuration
C.6.1 Hybrid Density
1. Open the 2410 Tank Hub/Configuration window
C-12
C-13
C.7 VOLUME CONFIGURATION
Strapping Table
C-14
Holding and Input Registers for Volume Configuration
Note the Volume Offset is added when predefined tank
C-16
C.8 ARITHMETIC OPERATIONS
Tank measurement variable in which the result is stored
Reference Manual
C.8.1 Delta Level Calculation
C-19
C-20
Index
Numerics
Secondary Communication Bus
Index-2
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